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预处理方法对铝合金晶间腐蚀深度测定的影响

Influence of pretreatment methods on determination of intergranular corrosion depth of aluminum alloy

  • 摘要: 试样预处理方法对晶间腐蚀深度测定结果的准确性与重复性影响显著。本文分别采用GB/T 7998—2023和GB/T 7998—2005新旧两版(以下分别简称2023版和2005版)标准中腐蚀深度测定法的预处理方法,并增加机械法预处理方法设计对比试验,探讨了硝酸钝化、稀硝酸除膜、机械去氧化膜3种预处理方法对铝合金晶间腐蚀深度及腐蚀级别测试结果的影响。结果表明:碱蚀后采用硝酸(质量分数约68%,指浓硝酸)进行预处理,试样发生了钝化,未发生晶间腐蚀;碱蚀后采用25%(质量分数)硝酸进行预处理,试样晶间腐蚀深度明显;采用机械法直接去除试样表面氧化膜进行晶间腐蚀试验,试样晶间腐蚀深度也较为明显。采用2023版标准预处理方法得到的晶间腐蚀结果与2005版标准相比具有明显的差异,建议标准修订者根据实际生产检验,明确预处理目的,以便标准更好地应用于生产检验。

     

    Abstract: The sample pretreatment method significantly affects the accuracy and repeatability of the intergranular corrosion depth measurement results. In this paper, the pretreatment methods for the corrosion depth measurement in standard of GB/T 7998-2023 and GB/T 7998-2005(The following were abbreviated as 2023 edition and 2005 edition, respectively), and the mechanical pretreatment method were adopted respectively for design of a comparative test to explore the effects of three pretreatment methods (nitric acid passivation, dilute nitric acid descaling, and mechanical removal of oxide film) on the test results of intergranular corrosion depth and corrosion grade of aluminum alloys. The results showed that after alkaline etching, if nitric acid (with mass fraction of approximately 68%, referring to concentrated nitric acid) was used for pretreatment, the sample would undergo passivation and no intergranular corrosion occured; after alkaline etching, if 25% (mass fraction) nitric acid was used for pretreatment, the depth of intergranular corrosion of the sample was significantly increased; if the oxide film on the sample surface was directly removed by mechanical method for the intergranular corrosion test, the depth of intergranular corrosion of the sample was also relatively obvious. The results of intergranular corrosion by 2023 edition standard pretreatment method showed significant differences compared to those by 2005 edition standard. It is recommended that the standard revisers clearly define the purpose of pretreatment based on actual production inspections, so that the standard could be better applied in production inspections.

     

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