P91钢高温超声横波声速的测定
Determination of high-temperature ultrasonic shear wave velocity of P91 steel
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摘要: 在对电厂锅炉P91钢管道焊接接头进行检测时,因其表面温度在50~300 ℃之间,相比现行标准NB/T 47013.3—2023要求0~50 ℃偏高,成为锅炉埋藏缺陷定期检测工作的难点问题。本文以P91钢制作等效校准试块和设计专用检测高温检测探头,用聚酰亚胺制作探头斜楔,配合900 ℃高温耦合剂,建立了一套在50~300 ℃工况下测量P91钢超声横波声速的系统,解决了P91钢焊接接头高温超声检测定位误差较大的难题。结果表明,在50~300 ℃温度区间范围内,P91钢超声横波声速随着温度的升高逐渐下降,且在同等温度下,P91钢超声横波声速高于20#钢的横波声速;校准扫描基线并制作超声探头造成的误差不可忽视,故需采用P91钢制作等效校准试块校准扫描基线并制作超声探头。Abstract: When inspecting welded joints of P91 steel pipelines in power plant boilers, the surface temperature ranges from 50 ℃ to 300 ℃. This temperature is higher than 0-50 ℃ that is specified in the current standard of NB/T 47013.3-2023, making it a major challenge for periodic inspection of embedded defects in boilers. This paper fabricated an equivalent calibration test block using P91 steel and designed a special detection probe for high-temperature measurement. The probe wedge was made of polyimide. Then, a system was established for determinating the ultrasonic shear wave velocity of P91 steel within the temperature range of 50 to 300 ℃combined with 900 ℃ high-temperature coupling agent. This solved the problem of large positioning error in high-temperature ultrasonic testing of P91 steel welding joints. The results showed that in the temperature range of 50-300 ℃, the ultrasonic shear wave velocity of P91 steel decreased gradually as temperature rised. At the same temperature, the ultrasonic shear wave velocity of P91 steel was higher than that of 20# steel. Errors generated during scanning baseline calibration and ultrasonic probe fabrication were non-negligible. Therefore, it is necessary to use P91 steel to fabricate an equivalent calibration test block to calibrate the scanning baseline and to manufacture the ultrasonic probe.
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