典型细节模拟件疲劳断口反推技术探讨
Discussion on fatigue fracture surface inversion technology of typical details simulation specimen
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摘要: 为精准获取飞机典型结构细节的疲劳性能参数,验证应力与耐久性寿命计算方法的合理性,本文以7075-T7651铝合金和05Cr13Ni8Mo2Al不锈钢为研究对象,设计了两类典型结构细节模拟件,并开展了随机谱下疲劳试验。基于扫描电子显微镜(SEM)断口观测结果,结合Paris公式与梯形法建立断口反推模型,系统研究了裂纹萌生寿命、扩展寿命及应力变幅的反推方法,并结合多类工程应用案例验证了方法有效性。结果表明:两类材料模拟件断口均呈现典型疲劳特征,裂纹源多位于应力集中区域;Paris公式适用于稳定扩展阶段的寿命反推,梯形法更适配复杂载荷下的全周期寿命计算;反推得到的疲劳寿命与试验实测值相对误差绝对值小于7%,应力变幅计算结果与设计载荷谱匹配良好。该研究为飞机结构细节的疲劳性能评估提供了可靠的断口反推技术支撑。Abstract: In order to accurately obtain the fatigue performance parameters of the typical structural details of aircraft and verify the rationality of stress and durability life calculation method, two types of typical structural detail simulation specimens were designed with 7075-T7651 aluminum alloy and 05Cr13Ni8Mo2Al stainless steel as the research objects, and the fatigue test under the random spectrum was carried out. Based on the fracture surface observation results of scanning electron microscope, the fracture surface inversion model was established by combining Paris formula and trapezoidal method, and the inversion methods of crack initiation life, propagation life and stress amplitude were systematically studied, then the method effectiveness was verified by combining multiple engineering application cases. The results showed that the fracture surfaces of both types of material simulation specimens exhibited typical fatigue characteristics, and the crack sources were mostly located in the stress concentration area. Paris formula was suitable for life inversion in the stable propagation stage, and the trapezoidal method was more suitable for the calculation of full-cycle life under complex loads. The relative error absolute value between the fatigue life obtained by inversion and the measured value was less than 7%, and the stress amplitude calculation results matched well with the design load spectrum. This study provides reliable fracture surface inversion technical support for the fatigue performance evaluation of aircraft structural details.
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