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交流电磁场检测技术在长输油气管道应力检测中的应用

Stress detection technology of long-distance oil and gas pipelines based on alternating current field measurement

  • 摘要: 长输油气管道在地质灾害、输送介质压力波动等多重因素耦合作用下,会产生局部应力突变;对管道应力进行检测,能够预防管道失效,减少或避免事故发生。本文基于交流电磁场应力检测(ACSM)基本理论,在构建ACSM仿真模型和探究应力作用下电磁参数变化规律的基础上,研制了应用于管道应力检测的交流电磁场检测(ACFM)探头,并搭载了管道内检测系统。针对常见的管道用钢Q235、X60、X70、X80材料,进行静态拉伸试验。实验表明,随着拉应力的增加,沿外加磁场方向的磁通密度(Bx)信号呈单调递增趋势;在不同的探头激励参数作用下,Bx信号灵敏度有所不同,随着激励频率的增加,Bx信号灵敏度呈先增加后减小趋势。用Bx信号来表征应力,针对常见管道用钢材建立Bx信号灵敏度-应力映射数据库,基于管道工况和信号变化特征,采用限幅加平滑协同去噪方法实现降噪处理。同时,实现异常区域应力的量化评估,为长输油气管道应力定量化检测提供参考。对输送介质为天然气X80管线钢管道进行现场实际测试,将8阵列探头和应力检测电子包固定在爬行装置上,采用本文研制的检测系统对检测后数据提取后进行分析,共识别出4处具有明显应力异常的区域。本研究验证了ACFM用于管道应力定量检测的可行性,为长输管道安全预警提供了可靠技术支撑。

     

    Abstract: Long-distance oil and gas pipelines are subjected to the coupling effect of multiple factors such as geological disasters and pressure fluctuation of transported medium, which easily causes local abrupt stress variation. Pipeline stress inspection can effectively prevent pipeline failure and reduce or avoid the occurrence of safety accidents. Based on the basic theory of alternating current stress measurement (ACSM), this paper establishes the ACSM simulation model and explores the variation law of electromagnetic parameters under stress. Consequently, an alternating current field measurement(ACFM) probe applicable to pipeline stress detection is developed, and a pipeline internal inspection system is integrated. Static tensile tests are carried out on common pipeline steels including Q235, X60, X70 and X80. Experimental results show that as the increase of tensile stress, the magnetic flux density (Bx) signal shows a monotonically increasing trend along the direction of the applied magnetic field. Under different probe excitation parameters, the sensitivity of the Bx signal varies. With the increase of excitation frequency, the sensitivity of the Bx signal first increases and then decreases. The Bx signal is adopted to characterize stress. A mapping database between Bx signal and stress sensitivity is established for common pipeline steels. Combined with actual pipeline operating conditions and signal variation characteristics, a combined denoising method of amplitude limiting and smoothing is applied to realize signal noise reduction. Meanwhile, the quantitative evaluation of stress in abnormal regions is achieved, which provides a reference for the quantitative stress detection of long-distance oil and gas pipelines. Field tests are carried out on X80 pipeline steel pipelines with natural gas as the transported medium, then the 8-array probe and the stress detection electronic unit are mounted on a crawling device. The self-developed detection system is adopted to extract and analyze the measured data, and a total of 4 obvious stress abnormal regions are identified. This study verifies the feasibility of applying ACFM technology to quantitative pipeline stress detection, and provides reliable technical support for the safety early warning of long-distance pipelines.

     

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