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基于激光制导的钢板自动超声检测装置探讨

Discussion on automatic ultrasonic detection device for steel plates based on laser guidance

  • 摘要: 针对核电用钢板在线自动化检测实施难度大、传统人工超声检测效率低、劳动强度高等问题,本文设计一种可模拟人工超声检测的钢板自动超声检测装置。装置由全向移动探伤小车、激光定位制导机构、多功能探头架、多通道超声检测仪、供电及耦合供水单元组成,采用伺服电机驱动麦纳姆轮实现全向行走,结合激光制导与多通道检测系统,沿预设轨迹完成板面全自动扫查,适用于20~100 mm厚度钢板的快速自动化检测。现场试验表明:装置可有效检出内部分层及非分层缺陷,检出率与判定准确度与人工检测相当;检测效率是传统人工检测的3倍,缺陷误报率可控制在3%以内,能够满足高端钢板个性化、高标准无损检测需求。

     

    Abstract: In response to the difficulties in implementing online automatic detection for nuclear power steel plates, the low efficiency of traditional manual ultrasonic testing, and the high labor intensity, this paper designs an automatic ultrasonic detection device for steel plates that can simulate the manual ultrasonic detection process. The device is composed of an omnidirectional travelling flaw detection trolley, a laser positioning guidance mechanism, a multi-functional probe holder, a multi-channel ultrasonic detector, a power supply and coupling water supply unit. It uses servo motors to drive McNamara wheels to achieve omnidirectional movement. Combined with laser guidance and multi-channel detection systems, it completes the full-automatic scanning of the plate surface along the preset trajectory. It is suitable for rapid and automatic detection of steel plates with a thickness of 20-100 mm. Field tests show that the device can effectively detect internal layered and non-layered defects, with detection rate and determination accuracy comparable to manual detection; the detection efficiency is three times of traditional manual detection, and the false alarm rate of defects can be controlled within 3%, which can meet the personalized and high-standard non-destructive testing requirements for high grade steel plates.

     

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