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基于声弹性效应的残余应力超声检测不确定度分析

Uncertainty analysis of ultrasonic testing for residual stress based on acoustoelastic effect

  • 摘要: 超声检测技术(以临界折射纵波法为核心)是材料残余应力无损检测的重要手段。本文基于声弹性效应建立超声残余应力检测数学模型,推导了测量不确定度计算公式,系统识别全流程检测不确定度主要来源。依据 JJF 1059.1—2012《测量不确定度评定与表示》规范,对重复性测量、声弹性系数、仪器声时分辨率、环境温度、材料差异等关键影响因素开展 A 类、B 类不确定度分量评定,完成合成标准不确定度与扩展不确定度计算,形成完整检测结果表示方法。本文提出的评定体系兼具规范性与可操作性,可为实验室及现场超声残余应力检测结果可靠性评估提供统一指南,推动该技术在工程检测领域的标准化、规模化应用。

     

    Abstract: Ultrasonic testing technology, with critically refracted longitudinal wave method as the core, is an important means for the nondestructive testing of residual stress in materials. Based on the acoustoelastic effect, this paper establishes a mathematical model for ultrasonic residual stress measurement, derives the calculation formula of measurement uncertainty, and systematically identifies the main sources of uncertainty throughout the whole testing process. In accordance with the specification JJF 1059.1-2012 of Evaluation and Expression of Uncertainty in Measurement, type A and type B uncertainty components are evaluated for key influencing factors including repeatability measurement, acoustoelastic coefficient, time-of-flight resolution of instrument, ambient temperature, and material differences. The combined standard uncertainty and expanded uncertainty are calculated, and a complete expression method for testing results is formed. The evaluation system proposed in this paper is both standardized and operable, which can provide a unified guideline for the reliability evaluation of laboratory and on-site ultrasonic residual stress testing results, and promote the standardization and large-scale application of this technology in the field of engineering inspection.

     

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