投审稿入口

航空复合材料超声无损检测技术综述

Overview of ultrasonic nondestructive testing technology for aviation composite materials

  • 摘要: 航空复合材料以轻质、高比强度、高比模量及耐疲劳等优势,已成为新一代民用与军用航空器减重增效、提升性能的核心结构材料。但复合材料在制备与服役过程中易产生分层、孔隙、纤维褶皱、脱粘等缺陷,严重威胁飞行安全。超声无损检测凭借穿透性强、灵敏度高、成像直观、适用范围广等特点,成为航空复合材料缺陷检测与质量评价的主流技术。本文系统梳理航空复合材料典型缺陷类型与声学特性,综述传统超声检测、相控阵超声、空气耦合超声、激光超声、超声导波等主流技术原理与研究进展,对比分析各技术优势与适用场景;重点阐述全聚焦成像、三维可视化、层析成像等先进成像算法,以及人工智能在缺陷识别、定量表征中的应用;总结当前技术在各向异性材料适配、复杂结构检测、微小缺陷定量、高温/在役监测等方面的挑战,展望多模态融合、智能感知、数字孪生、标准化评价等发展方向。旨在为航空复合材料超声无损检测技术的工程应用与创新研发提供全面参考。

     

    Abstract: Aviation composite materials, with their advantages of lightweight, high specific strength, high specific modulus, and fatigue resistance, have become core structural materials for weight reduction, efficiency improvement, and performance enhancement in new-generation civil and military aircraft. However, composite materials are prone to defects such as delamination, porosity, fiber folds, and debonding during their preparation and service processes, posing serious threats to flight safety. Ultrasonic nondestructive testing, characterized by strong penetrability, high sensitivity, intuitive imaging, and wide applicability, has become the mainstream technology for defect detection and quality evaluation of aviation composite materials. This paper systematically reviews the typical defect types and acoustic characteristics of aviation composite materials, summarizes the principles and research progress of mainstream technologies such as traditional ultrasonic testing, phased array ultrasound, air-coupled ultrasound, laser ultrasound, and ultrasonic guided waves, and compares the advantages and applicable scenarios of each technology. It focuses on advanced imaging algorithms such as full-focus imaging, 3D visualization, and tomographic imaging, as well as the application of artificial intelligence in defect identification and quantitative characterization. It summarizes the current challenges faced by these technologies in terms of adaptability to anisotropic materials, complex structure inspection, quantification of micro-defects, and high-temperature/in-service monitoring, and looks forward to future directions such as multimodal fusion, intelligent perception, digital twins, and standardized evaluation. The aim is to provide a comprehensive reference for the engineering application and innovative research and development of ultrasonic nondestructive testing technology for aviation composite materials.

     

/

返回文章
返回