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高硅熔剂性球团造球和焙烧制度优化研究

Optimization of microstructure and reduction and expansion properties of high silica fluxed pellets

  • 摘要: 为深入研究高硅熔剂性球团的氧化焙烧机理、冶金性能,进一步优化炼铁工艺,通过实验室制备高硅熔剂性球团,研究了生产中高硅熔剂性球团矿的适宜生产工艺参数,并应用SEM-EDS对熔剂性球团进行矿相分析。结果表明:膨润土配比(质量分数)1.5%、生球水分(质量分数)7.9%的高硅熔剂性球团,生球落下次数可达6.0次,抗压强度可达12.8 N;采用焙烧制度975℃预热10 min, 1 215℃焙烧10 min, 925℃均热3 min,焙烧球强度高达3 538 N,还原性较好可达75.8%,还原膨胀指数可达26.24%。通过升高焙烧温度和降低均热温度可以改善还原膨胀综合球团矿抗压强度以及冶金性能,最终生成碱度1.0的熔剂性球团的适宜焙烧制度为:975℃预热10 min, 1 260℃焙烧10 min, 940℃均热3 min,成品球还原膨胀指数改善至10.69%。

     

    Abstract: In order to deeply study the oxidation roasting mechanism and the impact of metallurgical properties of high-silica fluxed pellets, and to further optimize the ironmaking process, the paper prepared high-silica fluxed pellets in a laboratory setting, investigated suitable production process parameters for producing high-silica fluxed pellet ores, and conducted mineral phase analysis of the fluxed pellets using SEM-EDS. The results showed that a high-silica fluxed pellet with a bentonite ratio of 1.5% and a moisture content of 7.9% achieved a drop strength of up to 6.0 times and a compressive strength of up to 12.8 N; With a roasting schedule of preheating at 975 ℃ for 10 min, roasting at 1 215 ℃ for 10 min, and equalizing at 925 ℃ for 3 min, the roasting pellet strength reached 3 538 N, with a good reducibility of up to 75.8%, and a reduction expansion index of up to 26.24%. By increasing the roasting temperature and lowering the equalizing temperature, the compressive strength and metallurgical performance of the reduction expansion composite pellet ore can be improved. Ultimately, the suitable roasting schedule for generating a fluxed pellet with a basicity of 1.0 is: preheating at 975 °C for 10 min, roasting at 1 260 ℃ for 10 min, and equalizing at 940 ℃ for 3 min, improving the finished pellet's reduction expansion index to 10.69%.

     

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