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高还原势煤气蓄热式加热工艺优化研究

Optimization study of regenerative heating process for high reduction potential gas

  • 摘要: 高还原势煤气加热是富氢碳循环高炉炼铁的支撑技术之一。文章借鉴顶燃式热风炉工作原理开发蓄热式煤气加热技术,为常规高炉改造升级和富氢碳循环高炉提供了极大支撑。鉴于此,该研究设计了加热规模为50 000 m3/h的煤气加热系统,建立三维全炉数学模型,模拟分析还原煤气和耐材在实际工作制度下的温度变化规律,解析煤气加热过程中的工作特性,并研究蓄热室内不同材质格子砖的高度对煤气加热炉内部温度场和煤气出口温度的影响。模拟计算结果表明:设计的蓄热式煤气加热炉在蓄热2 h、送煤气1 h的工作制度下,能够满足送风温度1 100℃以上的要求;降低蓄热室中部低蠕变黏土砖层高度可以缩短蓄热室内煤气析碳区间,并使析碳区间上移至蓄热时能够达到更高温度的区间,使得析出的碳更容易被消除,从而为优化顶燃式煤气加热炉性能提供理论依据。

     

    Abstract: One of the auxiliary technologies for blast furnace ironmaking in hydrogen-rich carbon cycles is high reduction potential gas heating. The advancement of regenerative gas heating technology, which is based on the hot blast furnace's operating principle, would significantly aid in the conversion and modernization of traditional blast furnaces into hydrogen-rich carbon cycle blast furnaces. In light of this, this study created a three-dimensional mathematical model of the entire furnace, designed a top-fired gas heating system with a heating scale of 50 000 m3/h, simulated and examined the temperature change rule of reducing gas and refractory materials under the real working system, and examined the operational features of the gas heating process. The impact of the height of thermal storage chamber with varying characteristics on the internal temperature field of the gas heating furnace and the temperature of the gas outlet was also investigated. According to simulation results, the designed thermal storage gas heating furnace operate with a two-hour thermal storage and one-hour gas supply system and yet meet the requirement of an air supply temperature over 1 100 ℃; Reducing the height of the low creep clay brick layer in the middle of the heat storage room can shorten the interval of carbon precipitation of the gas inside the chamber and move the interval of carbon precipitation to the interval that can reach a higher temperature when thermal storage is in progress, which can make the precipitated carbon be eliminated more easily, and thus provides a theoretical basis for the optimization of the performance of the top-heating type gas heating furnace.

     

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