投审稿入口

超厚料层条件下烧结料层透气性优化研究

Optimization of air permeability of layer under the condition of ultra-thick bed sintering

  • 摘要: 为保证超厚料层烧结稳定生产,有效抑制料层厚度提高导致的透气性恶化问题,通过烧结杯实验探究了超厚料层烧结生产条件下的料层透气性优化方案。实验结果表明,通过增加配水量、提高石灰活性度能够有效调节准颗粒粒度及强度。制粒实验结果表明,优化后准颗粒干筛平均粒径由2.81 mm增大至3.51 mm,准颗粒抗压强度由2.72 N提高至4.72 N,准颗粒料温由37.1℃提高至50.1℃,更接近露点温度,有效避免料层过湿现象。烧结杯实验结果表明,优化后料层平均透气性指数由401.65提高至659.25,成品率由70.8%提高至80.4%,转鼓指数由65.0%提高至71.1%,烧结指标整体改善。最后根据企业生产设备参数,得到烧结混合料露点温度应达到52.56℃以上。基于实验结果对烧结参数调整后,烧结整体生产效率显著提高。

     

    Abstract: In order to ensure the stable production of ultra-thick bed sintering and effectively suppress the deterioration of air permeability caused by the increase of the thickness of the material layer, the optimization scheme of air permeability of the material layer under the sintering production conditions of ultra-thick layer was explored through sintering cup experiments. The experimental results show that the particle size and strength of quasi-particles can be effectively adjusted by increasing the water distribution and lime activity. The granulation experiment results show that the average particle size of quasi-particles in dry sieve is increased from 2.81 mm to 3.51 mm, the compressive strength of quasi-particles is increased from 2.72 N to 4.72 N, and the temperature of quasi-particles is increased from 37.1 ℃ to 50.1 ℃ after optimization. Closer to the dew point temperature, effectively avoid the material layer wet phenomenon. The results of sintering cup experiments show that the average permeability index of the material layer is increased from 401.65 to 659.25, the yield is increased from 70.8% to 80.4%, and the drum index is increased from 65.0% to 71.1% after optimization. The overall sintering index is improved. Finally, according to the production equipment parameters of the enterprise, the dew point temperature of the sintering mixture should reach more than 52.56 ℃. After adjusting the sintering parameters based on the experimental results, the overall sintering production efficiency was significantly improved.

     

/

返回文章
返回