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基于多层神经网络的烧结矿FeO软测量模型

Soft-sensor model for FeO content in iron ore sinter based on multilayer perception

  • 摘要: 烧结矿存在FeO含量检测频次少、周期长的问题,本文建立了烧结矿FeO软测量模型,以烧结过程的常规检测参数为输入变量,对烧结矿FeO含量进行在线软测量。该模型构建过程首先通过随机森林算法(RF)筛选出影响因子较高的变量,然后采用多层神经网络(MLP)拟合输入变量与烧结矿FeO含量的复杂映射关系,并通过野马优化算法(WHO)来对MLP的超参数进行优化,提高模型拟合和泛化能力。通过实际生产数据的建模结果表明:在±0.5%的误差范围内,模型的软测量准确率可达91.26%,能够为生产现场提供有效的参考,对降低烧结矿FeO含量波动以及提高烧结生产操作水平具有重要意义。

     

    Abstract: To address the challenges of infrequent detection and prolonged measurement cycles for FeO content in iron ore sinter, this study proposes a soft-sensor model for online estimation of FeO content using routinely monitored parameters from the sintering process as input variables. The model development first employs the Random Forest(RF) algorithm to identify high-impact variables, subsequently constructs a Multilayer Perceptron(MLP) to capture the intricate nonlinear relationships between input variables and FeO content, and finally integrates the Wild Horse Optimizer(WHO) algorithm to optimize MLP hyperparameters, thereby enhancing both model fitting accuracy and generalization capabilities. Validation using real-world production data demonstrates that the proposed model achieves an accuracy of 91.26% within ±0.5% error margin. This framework provides actionable insights for industrial applications, effectively mitigating FeO content fluctuations and advancing operational precision in sintering production, with significant implications for optimizing process stability and elevating metallurgical manufacturing standards.

     

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