投审稿入口

基于网格搜索优化CNN-BiLSTM的板坯表面凹陷型纵裂预测

Depression-type longitudinal crack prediction of slab surface based on CNN-BiLSTM optimized by grid search

  • 摘要: 纵裂是板坯生产中常见且严重的质量缺陷,准确预测纵裂对提高铸坯质量和生产效率具有重要意义。但实际生产中纵裂样本远少于正常样本,导致数据分布极度不均衡,影响模型训练的效果,为模型构建带来了巨大的挑战,如何提高模型的泛化能力和预测精度成为关键难题。为此,首先基于大量结晶器铜板热电偶温度实测数据,应用滑动窗口技术提取纵裂和其他工况的温度样本。然后,提出一种基于网格搜索优化卷积神经网络(CNN)和双向长短期记忆网络(BiLSTM)的板坯表面凹陷型纵裂预测方法,将样本输入CNN-BiLSTM网络中,使用CNN获取时间序列局部特征,BiLSTM获取长期依赖特征,最后通过全连接层进行板坯纵裂预测输出。实验结果表明,提出的网格搜索优化CNN-BiLSTM模型在测试集上的性能明显优于其他模型,对纵裂温度波形的预测命中率达到99.29%,误报率为0.71%,马修斯相关系数(MCC)高达0.96,且该模型的训练和预测速度较快。研究结果为板坯表面纵裂识别提供了可靠的理论依据。

     

    Abstract: Longitudinal cracks are common and serious quality defects in slab production. Accurate prediction of longitudinal cracks is of great significance to improving slab quality and production efficiency. However, in actual production, the number of longitudinal fissure samples is far less than that of normal samples, resulting in extremely unbalanced data distribution, which affects the effect of model training and brings huge challenges to model construction. How to improve the generalization ability and prediction accuracy of the model has become a key problem. To this end, firstly based on a large amount of measured temperature data of thermocouples on the copper plate of the mold, the sliding window technology was applied to extract temperature samples of longitudinal cracks′ and other conditions. Then, a slab surface depression-type longitudinal crack prediction method based on grid search optimized Convolutional Neural Network(CNN) and Bidirectional long Short-Term Memory(BiLSTM) network was proposed. The samples were input into the CNN-BiLSTM network, CNN was used to obtain the local features of the time series, and BiLSTM was used to obtain the long-term dependency features. Finally, the slab longitudinal crack prediction output was performed through the fully connected layer. Experimental results show that the proposed grid search optimized CNN-BiLSTM model performs significantly better than other models on the test set, with a prediction hit rate of 99.29% for longitudinal crack temperature waveforms, a false alarm rate of 0.71%, and a Matthews Correlation Coefficient(MCC) as high as 0.96, and the training and prediction speeds of the model are relatively fast. The research results provide a reliable theoretical basis for the identification of longitudinal cracks on the slab surface.

     

/

返回文章
返回