投审稿入口

转炉煤气全流程智能平衡调控模型及系统应用

Intelligent full-process balancing regulation model and system application for Linz-Donawitz gas

  • 摘要: 转炉煤气是转炉吹炼过程中产生的重要二次能源,在对煤气回收进柜及输送至末端用户的平衡调度过程中,传统模式多依赖人工经验,长期存在界面不协调、满柜放散率高等瓶颈。为提升转炉煤气利用效率,通过解析转炉煤气管网运行特性及回收输配工艺知识,提出产耗预测模型的构建方法及以柜位优化为目标导向的协同调控策略,建立涵盖煤气回收预测、加压机多约束调整、末端用户优化分配的全流程平衡调度模型,并设计模型指令下发至工控系统的闭环执行机制。基于某钢厂实际工况进行现场应用,开发智能调控系统,实现加压机压送量和用户煤气用量自动调节,显著提升了管网的运行稳定性和平衡能力。应用表明:系统投运后,同工况下满柜放散频次从日均4.39次降至0.37次,效果显著。为钢铁企业二次能源智能调度提供了可应用的解决方案,积极响应低碳节能发展需求。

     

    Abstract: Linz-Donawitz Gas (LDG) is a vital secondary energy generated during the converter blowing process. In balancing its recovery into gas holders and distribution to end-users, traditional scheduling mainly relies on manual expertise, long plagued by bottlenecks such as uncoordinated operational interfaces and high full gas-holder venting rates. To enhance LDG utilization efficiency, this study proposes a methodology for constructing production-consumption prediction models and a coordinated optimization strategy targeting gas-holder level stabilization, through systematic analysis of LDG pipeline network dynamics and recovery-distribution processes. A full-process balancing and scheduling model is established, encompassing gas recovery prediction, multi-constraint adjustment for compressors, and optimized allocation for end-users. Furthermore, a closed-loop execution mechanism is designed to send model-generated commands to the industrial control system. Deployed under actual operating conditions at a steel plant, the developed intelligent regulation system automatically adjusts compressor delivery volumes and modulates gas consumption at adjustable users, significantly improving pipeline network stability and balancing capacity. Operational results demonstrate that post-implementation, the frequency of full gas-holder venting events decreased from an average of 4.39 times per day to 0.37 times under same operating conditions, with significant effects. This provides an implementable solution for intelligent dispatching of secondary energy in steel enterprises, actively responding to low-carbon and energy-efficient development requirements.

     

/

返回文章
返回