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连铸滑动水口油缸自动拆装技术开发及应用

Development and application of automatic disassembly and assembly technology for continuous casting slide gate cylinder

  • 摘要: 传统人工安装和拆卸连铸滑动水口油缸需直面高温、高噪声及粉尘弥漫等恶劣作业环境,劳动强度大,安全风险高。研发连铸滑动水口油缸自动拆装技术,以上位机为控制核心,PLC负责底层数据采集与逻辑控制,选用高性能工业机器人作为执行器,辅以3D视觉检测系统,检测距离特征值调节油缸活塞行程与安装要求匹配,并向机器人提供实时的目标位姿,实现滑动水口油缸从定位、拆卸到安装的全流程自动化操作。经现场实测验证,该技术成功实现机器人对人工拆装作业的完全替代,各项性能指标均达到或优于生产工艺要求,显著提升了生产效率与安全性,为连铸生产的智能化升级提供了有力支撑。

     

    Abstract: Traditional manual disassembly and assembly of continuous casting slide gate cylinders require direct exposure to harsh working environments such as high temperature, high noise, and diffuse dust, featuring high labor intensity and high safety risks. The developed automatic disassembly and assembly technology for continuous casting slide gate cylinders takes the upper computer as the control core, with PLC responsible for bottom-level data collection and logic control. High-performance industrial robots are selected as actuators, supplemented by a 3D vision inspection system that detects distance characteristic values to adjust the cylinder piston stroke to match installation requirements and provides real-time target poses to the robot, enabling fully automated operations throughout the entire process of slide gate cylinder positioning, disassembly, and installation. Verified by on-site tests, this technology has successfully enabled robots to completely replace manual disassembly and assembly operations by robots. All performance indicators meet or exceed the requirements of production processes, significantly improving production efficiency and safety, and providing strong support for the intelligent upgrading of continuous casting production.

     

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