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棒材生产车间冷床区域温度测量方法及其应用

Method for temperature measurement in cooling bed area of bar production workshop and its application

  • 摘要: 因横纵向空间跨度大且存在步进运动及有效辐射等问题,冷床区域圆棒相变过程的测温困难,无法实现冷却工艺的精准控制。为此,本文研发了棒材相变过程表面温度监测系统,利用红外测温图像和视觉检测算法动态捕捉棒材目标,通过棒材位置与温度的双参数测量实现冷床区域棒材温度的逐根识别。此外,该系统能够捕捉并记录每根圆棒的轴向初始温度分布以评估通条温度分布的一致性;并可逐根跟踪圆棒相变全过程的温度演变,可为棒材产品质量问题的追溯分析和新品种开发提供可靠支撑。

     

    Abstract: Due to the large horizontal and vertical spatial span, as well as issues such as stepping motion and effective thermal radiation, it is difficult to measure the temperature during the phase transformation process of round bars in the cooling bed area, thus making it impossible to achieve precise control of the cooling process. Thus, this paper develops a surface temperature measurement system for monitoring the phase transformation process of round bars. The system dynamically captures bar targets using infrared temperature measurement images and visual detection algorithms. It is able to realize individual identification of bar temperatures in the cooling bed area through the dual-parameter measurement of bar position and temperature. In addition, the system can capture and record the initial axial temperature distribution of each round bar to evaluate the consistency of the through-bar temperature distribution, and can track the temperature evolution process throughout the phase transformation of each round bar one by one. It can provide reliable support for the traceability analysis of bar product quality issues and the development of new product varieties.

     

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