投审稿入口

基于机器学习的高炉铁水量预测

Machine learning based prediction of molten iron quantity in blast furnace

  • 摘要: 针对高炉铁水量预测对铁水包调度与生产效率提升的重要性,以及传统机理模型预测精度不足的问题,本文提出一种基于机器学习的铁水量预测方法。研究以某钢厂2024年1月至2025年3月的高炉生产数据为基础,通过缺失值填补、异常值处理与Z-Score标准化构建高质量数据集,结合皮尔逊相关性分析与随机森林特征重要性评估,筛选出软水压力、煤气利用率、煤量等19项关键参数,并对AdaBoost、随机森林、支持向量机、神经网络与线性回归等模型性能进行了对比。结果表明,AdaBoost模型在铁水量预测中表现最优,其拟合优度(R2)达0.78,均方误差(MSE)为13.59,预测精度在±10 t范围内达87.2%,±15 t范围内达94.1%,采用Stacking集成框架后的模型预测精度±15 t范围内达100%,能够有效支撑实际生产调度需求。该方法为高炉铁水量的精准预测提供了可行的数据驱动解决方案。

     

    Abstract: A machine learning based method for predicting the amount of molten iron in blast furnaces was proposed to address the importance of predicting the amount of molten iron in ladle scheduling and improving production efficiency, as well as the problem of insufficient prediction accuracy of traditional mechanism models. Based on the blast furnace production data of a certain steel plant from January 2024 to March 2025, a high-quality dataset was constructed through missing value filling, outlier processing, and Z-Score standardization. Pearson correlation analysis and random forest feature importance evaluation were combined to screen 19 key parameters such as soft water pressure, gas utilization rate, and coal quantity. The performance of AdaBoost, random forest, support vector machine, neural network, and linear regression models were compared. The results showed that the AdaBoost model performed the best in predicting the amount of molten iron, with a fitting goodness of R2 of 0.78 and a Mean Square Error (MSE) of 13.59. The prediction accuracy reached 87.2% within the range of ±10 tons and 94.1% within the range of ±15 tons. The model using the Stacking integrated framework achieved a prediction accuracy of 100% within the range of ±15 tons, which can effectively support actual production scheduling needs. This method provides a feasible data-driven solution for accurate prediction of the amount of molten iron in blast furnaces.

     

/

返回文章
返回