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基于模型预测控制的矿渣粉磨智能控制系统研发与应用

Development and application of an intelligent control system for slag powder grinding based on model predictive control

  • 摘要: 矿渣粉磨过程是生产矿渣微粉这种绿色原料的关键,其指标的好坏直接影响整个过程的经济性与安全性。然而,该过程具有多个被控变量,同时还存在强非线性、大反馈滞后、频繁工况波动等问题,导致其质量、产量和温度指标难以控制。为此,本文设计一种基于模型预测控制的矿渣粉磨智能控制系统。该系统先通过现有平台对控制目标进行智能优化,再基于模型预测控制方法对质量、产量和温度指标进行控制。实际运行结果表明,该系统的投用使整个过程的单位气耗和单位电耗分别由35.7 m3/t和40.4 kWh/t降低至34.1 m3/t和38.7 kWh/t,表明所提方法能在稳定产品质量的同时显著降低能耗,具有实用性和有效性。

     

    Abstract: The slag grinding process is essential for manufacturing slag powder, which is a green raw material. The quality of its indicators directly affects the economy and safety of the entire process. However, this process involves multiple controlled variables and features strong nonlinearity, large feedback delays, and frequent fluctuations in operating conditions, making it difficult to control the indicators of quality, throughput, and temperature. To address these issues, this paper designs an intelligent control system for slag grinding based on model predictive control. The system first performs intelligent optimization of the control targets through an existing platform, and then controls the quality, throughput, and temperature indicators using the model predictive control method. Practical operating results show that the application of this system reduces the unit gas consumption and unit power consumption from 35.7 m3/t and 40.4 kWh/t to 34.1 m3/t and 38.7 kWh/t, respectively. These results indicate that the proposed method can significantly reduce energy consumption while maintaining stable product quality, thus demonstrating its practicality and effectiveness.

     

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