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基于转炉出钢延迟扰动解析的炼钢-连铸过程运行调控模型

Operation control model of steelmaking-continuous casting process based on disturbance analysis of basic oxygen furnace tapping delay

  • 摘要: 炼钢-连铸过程是钢铁生产核心环节,转炉(BOF)出钢延迟是一种典型的生产扰动,极易影响物质流在多工序的动态-有序、协同-连续运行。本文以某家炼钢厂为研究对象,运用Plant Simulation仿真软件构建了炼钢-连铸多工序运行仿真模型,解析转炉出钢延迟扰动对生产运行的影响。通过仿真分析不同生产运行模式下出钢延迟对生产运行的影响,建立应对出钢延迟扰动的炼钢-连铸生产运行调整规则及数学模型。实验结果表明,在LF/RH软吹最多缩短7 min、连铸周期最多延长5 min的约束下,针对3类典型工况分别形成差异化应对方案:仅干扰扰动炉后续工序(延迟 15 min、18 min)、影响同一转炉后续炉次且无需调整浇铸顺序(延迟 5 min、10 min、16 min)、影响同一转炉后续炉次且必须调整浇铸顺序(延迟 33 min),上述方案均可保证连铸机不间断连续浇铸。本文系统解析了不同生产运行模式下转炉出钢延迟扰动对生产运行的影响,提出的运行调整规则可为现场生产优化与扰动调控提供参考,有助于保障炼钢-连铸区段动态-有序、协同-连续运行。

     

    Abstract: The steelmaking-continuous casting process acts as the core segment of iron and steel production. Basic Oxygen Furnace (BOF) tapping delay serves as a typical production disturbance, which severely hinders the dynamic-orderly and synergetic-collaborative continuous operation of material flow across multiple working procedures. This paper takes a steelmaking plant in China as the research object, adopts Plant Simulation software to establish a multi-process simulation model for steelmaking-continuous casting production, and explores the impact of BOF tapping delay disturbance on actual production performance. This paper analyzes the adverse effects of tapping delay under diverse production operation modes through simulation experiments, and formulates targeted operation adjustment rules and corresponding mathematical models for steelmaking-continuous casting production to address tapping delay disturbances. The experimental results show that under the constraints that LF/RH soft blowing can be shortened by a maximum of 7 min and the continuous casting cycle can be extended by a maximum of 5 min, solutions have been obtained for different degrees of tapping delays under three typical working conditions: delays only affecting the subsequent processes of the disturbed heat (15 min and 18 min delays), delays affecting subsequent heats of the same converter without casting sequence adjustment (5 min, 10 min and 16 min delays), and delays affecting subsequent heats of the same converter requiring casting sequence adjustment (33 min delay), which ensure continuous casting of the caster. This paper systematically dissects the influence mechanism of BOF tapping delay disturbance under multiple production modes. The formulated operation adjustment rules can provide practical guidance for on-site production optimization and disturbance governance, and further guarantee the dynamic-orderly and synergetic-collaborative continuous operation of the steelmaking-continuous casting section.

     

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