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高炉无人机智能巡检系统设计开发与应用

Design andapplication of a UAV-based intelligent inspection system for blast furnaces

  • 摘要: 针对高炉炼铁区域人工巡检覆盖不足、响应滞后等问题,本文设计了一套高炉无人机(UAV)智能巡检系统,实现了高炉炼铁区域的实时监测和自动巡检。系统基于工业级无人机与全自动机场构建4级硬件架构与分层软件架构,集成温度、挠度与异常报警等核心功能。在算法层面,建立了红外辐射-温度映射模型与工况自适应阈值复合报警模型,提出了基于机器视觉的管道挠度像素级测算方法。现场运行结果表明,无人机红外测温误差小于10 ℃,下降管挠度测量相对偏差最大为3.11%,系统运行率达100%,验证了所提方法在高炉智能化运维中的可行性与有效性。

     

    Abstract: To address the issues of insufficient coverage and delayed response of manual inspection in blast furnace ironmaking areas, this paper presents a UAV-based intelligent inspection system that enables real-time monitoring and automated inspection of ironmaking areas. Based on industrial-grade UAVs and fully automated docking stations, the system features a four-tier hardware architecture and a layered software architecture, integrating temperature monitoring, deflection monitoring and anomaly alarming. At the algorithmic level, an infrared-radiation-to-temperature mapping model and a composite alarming scheme with operation-adaptive thresholds are established, and a machine-vision-based pixel-level method is proposed for measuring pipeline deflection. Field tests show that the UAV-based infrared temperature measurement error remains below 10 ℃, the maximum relative error of downcomer deflection measurement is 3.11%, and the system uptime reaches 100%, demonstrating the feasibility and effectiveness of the proposed approach for the intelligent operation and maintenance of blast furnaces.

     

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