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板带稳健轧制过程液压自动厚度控制系统精准管控技术应用与展望

Application and prospects of precision control technology for hydraulic automatic gauge control systems in robust strip rolling processes

  • 摘要: 液压厚度自动控制系统(AGC)是保障板带轧制厚度精度的核心单元,其控制性能直接决定了金属材料的生产质量。本文系统梳理了液压AGC技术的演进脉络,将其划分为基于模拟调节的伺服执行、基于理论模型的计算精控及基于智能算法的自适应补偿3个阶段;深入剖析了各阶段在响应速度、模型精度及非线性补偿等方面的演进特征。针对当前液压驱动端动态特性与机械系统强耦合导致的调控瓶颈,本文提出了深度融合物理机理与实时数据的新型预测管控架构,重点阐述了高保真机理建模、变保真代理降阶、云-边-端协同调控及数字孪生全生命周期感知4大关键技术路径。该体系旨在提升系统在复杂工况下的鲁棒性,为液压AGC系统向数智化与自主化运维转型提供理论支撑。

     

    Abstract: As the core unit ensuring thickness precision in strip rolling, the hydraulic Automatic Gauge Control (AGC) system directly determines the quality of high-performance metal materials. This paper systematically reviews the technological evolution of hydraulic AGC, dividing it into three logical stages: servo execution based on analog regulation, calculation-based precision control grounded in theoretical models, and adaptive compensation leveraging intelligent algorithms. The analysis focuses on evolutionary characteristics in response speed, model accuracy, and nonlinear compensation at each stage. Addressing the current control bottleneck caused by strong coupling between hydraulic drive dynamics and mechanical systems, this paper proposes a novel predictive management and control architecture that deeply integrates physical mechanisms with real-time data. Four key technical pathways are elaborated: high-fidelity mechanistic modeling, variable-fidelity surrogate model reduction, cloud-edge-end collaborative regulation, and digital twin-enabled full lifecycle perception. This framework aims to enhance system robustness under complex operating conditions, providing theoretical support for the transformation of hydraulic AGC systems towards digital and intelligent and autonomous operation.

     

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