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钢铁热轧生产计划优化方法的研究进展与发展探讨

Research progress and development discussion on optimization methods for hot rolling production planning in iron and steel manufacturing

  • 摘要: 热轧生产计划是钢铁制造流程中涉及产品交货兑现、多产线多工序资源与产能平衡、规格性能质量达成的关键环节,计划优化水平直接影响企业的降本增效、节能降碳效果。论文分别从钢铁生产流程视角进行热轧板卷与中厚板计划方法的现状与进展情况分析;结合研究对象和方法的演进,针对工程化应用的难点问题,从钢铁企业高端化、智能化与绿色化发展新需求,探讨了工业大数据、深度学习等智能优化技术可能的赋能方法;并进一步综合了热轧板卷与中厚板生产计划建模技术发展中的共同趋势,探讨了考虑连铸-热轧协同、板坯库与加热炉协同、虚拟板坯与实物板坯等协同优化的问题,提出需要开展面向多目标价值权衡、复杂约束动态可调的复杂组合排序优化的解决方案研究,以寻求业务规则-智能模型-动态数据耦合驱动的人机协同融合方法。论文可为钢铁热轧生产计划优化方法研究和工业应用提供新思路。

     

    Abstract: Hot rolling production planning is a key link in the iron and steel manufacturing process, involving product delivery fulfillment, capacity balance of multi-line and multi-process resources, and achievement of product specifications, properties, and quality. The level of planning optimization directly affects cost reduction, efficiency improvement, energy saving, and carbon reduction in steel enterprises. This paper analyzes the current status and research progress of production planning methods for hot-rolled coils and medium-heavy plates from the perspective of the steel production process. Considering the evolution of research objects and methods, as well as the difficulties in engineering applications, the paper discusses potential enabling approaches of intelligent optimization technologies, such as industrial big data and deep learning, under the new demands for high-end, intelligent, and green development of steel enterprises. Furthermore, the common trends in the development of production planning models for hot-rolled coils and medium-heavy plates are summarized. Key collaborative optimization issues are discussed, including steelmaking-continuous casting-hot rolling coordination, slab yard and reheating furnace coordination, and virtual-real slab collaborative planning. It is suggested that future research should focus on complex combinatorial sequencing optimization with multi-objective trade-offs and dynamically adjustable complex constraints, so as to develop a human-machine collaborative optimization method driven by the coupling of business rules, intelligent models, and dynamic data. This paper provides new ideas for research and industrial application of hot rolling production planning optimization methods in the iron and steel industry.

     

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