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热连轧过程数据驱动建模与三维尺寸控制研究现状与展望

Research status and prospects of data-driven modeling and three-dimensional geometry control in hot strip rolling

  • 摘要: 板带材热连轧过程具有多变量强耦合、非线性与强时变特征,在换钢种、换规格、换辊及加减速等非稳态工况下,三维尺寸、板形和性能稳定性仍难以满足高端产品制造需求。围绕热连轧过程数据驱动建模与三维尺寸高精度控制,本文系统综述了机器视觉感知、机理—数据融合建模、动态数字孪生、CPS协同控制以及质量异常溯源与工艺逆向优化等方面的研究进展。首先,介绍大尺寸、不规则运动钢板图像采集、轮廓识别和机架间跑偏高速检测技术,阐述视觉感知对非稳态过程闭环控制的数据支撑作用;其次,总结轧制力、厚度、宽度、板形等关键模型从传统机理模型向机理—数据融合数字孪生模型演进的技术路线;再次,分析面向三维尺寸控制的热连轧CPS系统在微张力与活套控制、多机架厚度协同控制、头部翘曲与跑偏控制及板形动态优化中的应用;最后,讨论全流程质量预测、异常溯源和工艺动态逆向优化方法。相关研究表明,数据驱动与轧制机理深度融合可有效提升非稳态工况下模型设定精度、尺寸控制精度和质量稳定性,为高端板带材热轧过程智能化控制提供了重要技术路径。

     

    Abstract: The hot strip rolling process of strip steel is characterized by strong multivariable coupling, nonlinearity and time-varying behavior. Under unsteady conditions such as steel-grade transition, specification change, roll change and acceleration/deceleration, it remains difficult to satisfy the increasingly stringent requirements for three-dimensional geometry accuracy, strip shape and performance stability of high-end products. Focusing on data-driven modeling and high-precision three-dimensional geometric control in hot strip rolling, this paper reviews recent progress in machine-vision sensing, mechanism-data fusion modeling, dynamic digital twins, CPS-based coordinated control, and quality anomaly tracing with inverse process optimization. First, large-scale irregularly moving slab image acquisition, contour recognition and high-speed inter-stand strip deviation detection technologies were summarized, and their role in providing data support for closed-loop control of unsteady rolling processes was discussed. Second, the evolution of key models for rolling force, thickness, width and strip shape from conventional mechanism-based models to mechanism-data fusion digital twin models was analyzed. Third, the applications of hot rolling CPS systems in three-dimensional geometric control, including micro-tension and looper control, multi-stand thickness coordinated control, head warping and deviation control, and dynamic strip-shape optimization, were reviewed. Finally, full-process quality prediction, anomaly tracing and dynamic inverse optimization of process parameters were discussed. The reviewed studies indicate that the deep integration of data-driven methods and rolling mechanisms can effectively improve model-setting accuracy, dimensional control accuracy and quality stability under unsteady conditions, providing an important technical route for intelligent control of high-end hot-rolled strip production.

     

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