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钒钛钢生产智能工厂建设实践

Practice on construction of smart factory forvanadium-titanium steel production

  • 摘要: 为应对钢铁行业产能过剩、“双碳”目标约束、客户定制化需求升级及工业4.0技术变革等挑战,西昌钢钒启动精品钒钛钢智能工厂建设,旨在通过数字化转型实现降本增效、柔性生产与可持续发展。针对传统信息系统金字塔架构存在的数据横向孤岛、纵向衰减问题,西昌钢钒开展顶层架构设计,调整业务架构、技术架构、数据架构和应用架构,探索存量应用向云边协同的工业互联网平台迁移,实现系统与数据的深度融合。围绕“工艺数字化设计、工艺动态优化、智能在线检测、在线运行监测、智能仓储、安全风险实时监测与应急处置、环境污染监测与管控和供应链优化“等场景开展数据赋能,建成国内最大规模的钒钛磁铁矿冶炼铁区一体化集控中心,构造了三位一体的质量一贯制管理数字化系统,以客户为中心贯穿产供销运全流程供应链数据和协同优化,显著提升产品质量和企业竞争力。

     

    Abstract: In response to challenges such as overcapacity in the steel industry, the “dual carbon” goals, the upgrading of customer customized demands, and the technological transformation of Industry 4.0, Xichang Vanadium and Titanium Steel has initiated the construction of a smart factory for high-quality vanadium-titanium steel. The aim is to achieve cost reduction, efficiency improvement, flexible production, and sustainable development through digital transformation. Addressing the problems of data isolation horizontally and attenuation vertically in the traditional pyramid architecture of information systems, Xichang Vanadium and Titanium Steel has carried out top-level architecture design, adjusted business, technical, data, and application architectures, and explored the migration of existing applications to a cloud-edge collaborative industrial Internet platform to achieve deep integration of systems and data. Focusing on scenarios such as “digital design of processes, dynamic optimization of processes, intelligent online detection, online operation monitoring, intelligent warehousing, real-time monitoring and emergency response of safety risks, environmental pollution monitoring and control, and supply chain optimization”, data empowerment has been carried out. A domestic largest-scale integrated control center for the iron-making area of vanadium-titanium magnetite smelting has been built, and a three-in-one digital system for consistent quality management has been constructed. Centering on the customer, the entire supply chain data and collaborative optimization from production to sales, distribution, and transportation have been integrated, significantly enhancing product quality and enterprise competitiveness.

     

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