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Al元素含量对Fe-Mn-Al-C系轻质高强钢组织性能的影响

Effect of Al element content on microstructure and properties of Fe-Mn-Al-C lightweight high strength steel

  • 摘要: 海洋工程装备在严苛的服役环境(高盐、高湿、冲击载荷等)下面临轻量化与高强韧协同设计的挑战,传统海洋平台用钢难以兼顾轻量化与力学性能的需求,而Fe-Mn-Al-C系轻质高强钢因其低密度(较传统钢减轻10%~20%)、高强度和良好的焊接性能,成为极具潜力的替代材料。目前在“轧制+固溶处理”工艺下,Al元素含量合理设计是Fe-Mn-Al-C系轻质高强钢性能提升的重要手段。采用光学显微镜(OM)、扫描电镜(SEM)、电子背散衍射技术(EBSD)等表征手段,分析了阶段制备工艺轧制+固溶处理条件下Al元素含量对Fe-Mn-Al-C系轻质高强钢组织性能的影响。结果表明:Al元素质量分数分别为5%、8%、12%时,实验钢经轧制处理后,其显微组织由奥氏体和铁素体组成,随着Al元素含量的增加,奥氏体形态由等轴状向针状转变,大角度晶界比例由57%提高至89%。Al元素质量分数为8%的轧态实验钢表现出最优强度-塑性匹配,抗拉强度为747 MPa,伸长率为28.3%;经1 000 ℃固溶处理后,其综合性能进一步提升,抗拉强度为701 MPa,屈服强度为612 MPa,伸长率为38.3%,断口呈韧性断裂特征。通过Al元素含量优化与工艺调控,实现了Fe-Mn-Al-C系轻质高强钢双相组织的精准设计,为海洋工程用钢开发提供了理论依据。

     

    Abstract: Marine engineering equipment faces significant challenges in achieving a coordinated design that integrates lightweight and properties with high strength and toughness under harsh service environments, such as those characterized by high salinity, high humidity, and impact loading. Traditional steel used in offshore platforms struggle to effectively balance the requirements of lightweight and mechanical properties. In contrast, Fe-Mn-Al-C lightweight high strength steels have emerged as highly promising alternative materials due to their lower density (10%-20% lighter than traditional steel), excellent strength and good weldability. Currently, under the "rolling + solution treatment" process route, the appropriate design of Al element content plays a crucial role in enhancing the properties of Fe-Mn-Al-C lightweight high strength steels. By employing characterization techniques, including optical microscopy(OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD), the influence of Al element content on the microstructure and mechanical properties of the experimental steels during the staged preparation process was investigated. The results indicate that when the mass fractions of Al element are 5%, 8% and 12% respectively, the microstructure of the experimental steels after rolling treatment consists of austenite and ferrite phases. As the Al content increases, the morphology of austenite transitions from equiaxed to acicular, and the proportion of high-angle grain boundaries increases from 57% to 89%. When the Al element mass fraction is 8%, the rolled experimental steel exhibits the optimal strength-ductility balance, with a tensile strength of 747 MPa and an elongation of 28.3%. After solution treatment at 1 000 ℃, the comprehensive properties of the experimental steel with Al element mass fraction of 8% are further enhanced, achieving a tensile strength of 701 MPa, yield strength of 612 MPa, and elongation of 38.3%. Its fracture surface displays characteristic dimple patterns indicative of ductile fracture. Through optimization of Al element content and process control, precise design of the dual-phase microstructure in Fe-Mn-Al-C lightweight high strength steels have been realized, laying theoretical foundations for developing marine engineering steels.

     

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