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87Mn盘条拉拔过程中组织性能演变及强塑性机理分析

Evolution of microstructure and properties and analysis of strength-plasticity mechanism of 87Mn wire rod during drawing process

  • 摘要: 为开发强度更高、综合性能更优的超高强预应力钢绞线,以87Mn盘条为原材料,研究了9道次拉拔过程中钢丝的组织性能变化及织构演变,揭示了其强塑性机理。结果表明:随着拉拔的进行,等轴的珠光体组织沿拉拔方向被拉长而细化,表现出明显的方向性,最终形成典型的纤维状拉拔组织;钢丝组织中的位错密度随拉拔应变量的增加而增大,且在拉拔前期增长速度较快,由2.35×1014 m-2增长到4.59×1014 m-2,拉拔中后期位错密度增长速度逐渐放缓;经过9道次拉拔,87Mn盘条的抗拉强度由1 170 MPa增加到2 085 MPa,伸长率由12.56%降低到7.20%。拉拔过程中的力学性能变化主要分为3个阶段:拉拔前期位错强化和边界强化共同作用,且位错强化的强度贡献增长明显,由189 MPa增长到了460 MPa,此阶段钢丝的强度随拉拔应变量的增加而升高,塑性显著下降;拉拔中期位错强化和边界强化共同作用,边界强化的强度贡献增长显著,由600 MPa增长到了806 MPa,位错强化增长速度减小,此阶段钢丝塑性下降趋势减缓,强度继续提高;拉拔后期大量的渗碳体发生溶解,固溶强化的强度贡献增大到149 MPa,此阶段边界强化、位错强化和固溶强化共同作用,钢丝的强度增长速度明显加快,塑性略有下降。

     

    Abstract: In order to develop ultra-high-strength prestressed steel strands with higher development intensity and superior comprehensive performance, using 87Mn wire rod as the raw material, the evolution of the microstructure and properties of the steel wire during the nine-pass drawing process were studied, revealing its strength-ductility mechanism. The results showed that the equiaxed pearlite structure was elongated and refined along the drawing direction with the drawing process, showing obvious directionality, and finally forming a typical fibrous drawing structure. The dislocation density inside the steel wire increases with the increase of drawing strain, and the growth rate is faster in the early drawing stage, from 2.35 × 1014 m-2 to 4.59 × 1014 m-2, and the growth rate of dislocation density gradually slows down in the middle and late drawing stages. After 9 passes of drawing, the tensile strength of 87Mn wire rod increases from 1 170 MPa to 2 085 MPa, and the elongation decreases from 12.56% to 7.20%. The change of mechanical properties during the drawing process is mainly divided into three stages:in the early stage of drawing, dislocation strengthening and boundary strengthening work together, and the strength contribution of dislocation strengthening growth is obvious, from 189 MPa to 460 MPa. At this stage, the strength of the steel wire increases with the increase of the drawing strain, and the plasticity decreases significantly. In the middle of drawing, dislocation strengthening and boundary strengthening work together. The strength contribution of boundary strengthening is significant, from 600 MPa to 806 MPa, and the growth rate of dislocation strengthening decreases. At this stage, the plastic decline trend of steel wire slows down and the strength continues to increase. In the late stage of drawing, a large number of cementite dissolved, and the strength contribution of solid solution strengthening was enhanced to 149 MPa. At this stage, the combined effects of boundary strengthening, dislocation strengthening and solid solution strengthening worked together. The strength growth rate of steel wire was obviously accelerated, and the plasticity decreased slightly.

     

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