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冷轧平整机工作辊快速换辊分析和设计优化

Analysis and optimization design of work roll quick changing of cold rolling skin pass mill

  • 摘要: 针对冷连轧生产线四辊平整机工作辊换辊时间长、换辊装置可靠性低的问题,分析了四辊平整机工作辊换辊装置的结构和原理,通过综合分析换辊步骤和时序,将其中部分串联运行步骤优化为并行运行或搭接运行,找到了影响工作辊换辊时间的关键因素为AGC油缸运行速度。为此,采用恒功率泵变量特性对伺服液压系统进行优化设计,以提高AGC缸运行速度,大幅减少换辊作业时长;对换辊装置结构设计、检测元件选型和保障设备安装精度进行了优化和改进,以提高工作辊换辊装置运行的可靠性和稳定性。采用以上措施后,工作辊换辊时长由120 s以上压缩至90 s以内,而且运行可靠性和稳定性有明显改善,为冷连轧产线连续稳定生产和产品质量提高奠定了基础。

     

    Abstract: Aiming at the problems of long roll changing time and low reliability of roll changing device in the continuous cold rolling production line at present,the structure and principle of work roll changing device of 4-high skin pass mill were introduced. Through comprehensive analysis of work roll changing steps and time sequence, some of the series operation steps were optimized to parallel operation or lap operation. It was found that the key factor affecting the work roll changing time was the running speed of AGC cylinder, and then the servo hydraulic system was optimized with constant power pump characteristics to improve the running speed of AGC cylinder and greatly reduce the work roll changing time. In order to improve the reliability and stability of the work roll changing device, the structure design, the selection of detecting elements and the installation accuracy of the device were optimized and improved. After adopting above measures, the work roll changing time is greatly compressed from more than 120 s to less than 90 s, and the operation reliability and stability are significantly improved, which lays a foundation for the continuous and stable production of the cold rolling production line and the improvement of product quality.

     

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