二十辊轧机轧薄能力评估技术研究与开发
Research and development of rolling ability evaluation technology for 20-high rolling mill
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摘要: 在传统二十辊轧机轧制硅钢过程中进行极薄规格扩展时,设备能力的评估与工艺参数的选取采用经验与现场试验摸索的方式,缺少理论支撑使得设备损坏风险大、试错成本高,同时规格扩展后产品质量无法保证。针对以上问题,充分考虑二十辊轧机的设备和工艺特征,结合现场实际轧制数据,兼顾轧制稳定性与带钢表面缺陷控制,建立了一套二十辊轧机轧薄能力评估模型与技术,并开发了相应的轧薄能力核算软件。使用该软件可以实现对二十辊轧机硅钢轧薄能力的准确核算,将其应用于某钢铁企业冷轧硅钢厂,通过对核算最小产品厚度与实际出口产品厚度的对比分析发现,在保证小时产量,考虑轧制稳定性与缺陷控制能力的前提下,核算的最小产品厚度比实际产品厚度更小,产品厚度规格具有向更薄方向的扩展空间,为后续高牌号无取向硅钢和取向硅钢向更薄规格扩展的产品质量控制和轧制工艺的开发奠定了理论基础。Abstract: When the traditional 20-high rolling mill is used to expand the ultra-thin specifications during the rolling of silicon steel, the evaluation of equipment capacity and the selection of process parameters are based on experience and field trials. The lack of theoretical support leads to a high risk of equipment damage and high trial and error costs. At the same time, the product quality cannot be guaranteed after the specification expansion. In response to the above problems, fully considering the equipment and process characteristics of the 20-high rolling mill, combined with actual rolling data on site, and taking into account rolling stability and strip surface defect control, a 20-high rolling mill rolling capability evaluation model and technology was established and corresponding rolling ability accounting software was developed. This software can be used to accurately calculate rolling capacity of a 20-high rolling mill for silicon steel. It was applied to a cold rolling plant for silicon steel of a steel company. Through comparative analysis of the calculated minimum product thickness and the actual export product thickness, it was found that, under the premise of ensuring hourly output and considering rolling stability and defect control capabilities, the calculated minimum product thickness is smaller than the actual product thickness, and the product thickness specification has room for expansion in a thinner direction, which laid a theoretical foundation for the subsequent product quality control and rolling process development of high-grade non-oriented silicon steel and oriented silicon steel to expand to thinner specifications.
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