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堆垛冷却方式对连铸特厚板坯氢去除的影响研究

Research on the influence of stacking cooling method on hydrogen removal in continuous casting extra thick slab

  • 摘要: 为了提高连铸特厚板坯探伤合格率,降低厚板生产成本和预防“白点”、“氢脆”、“点状偏析”等质量缺陷,克服传统实验手段检测特厚板坯氢扩散的难点,通过数值模拟的方法,研究了通过堆垛冷却方式使钢中氢浓度降低到安全范围的工艺,取得了良好的效果。由于连铸坯厚达400 mm,氢从其芯部扩散到表面所需时间较长,普通堆垛缓冷无法满足铸坯排氢的效果,采用缓冷坑以及缓冷坑加热方式进行堆垛缓冷,能进一步提升铸坯保温效果,从而使铸坯氢扩散更加充分。为此,建立了基于3种堆垛方式下的铸坯氢扩散数学模型,比较了普通堆垛、缓冷坑堆垛、缓冷坑加热3种堆垛冷却方式对铸坯氢扩散的影响,得到铸坯各位置处氢含量和除氢速率。普通堆垛、缓冷坑堆垛、缓冷坑加热3种堆垛形式下,底层铸坯的除氢率分别为58.93%、67.63%、71.98%。缓冷坑堆垛方式和缓冷坑加热方式不仅更有利于特厚板坯氢的扩散,而且可使特厚板坯上、下表面氢扩散更加均匀。

     

    Abstract: In order to improve the qualification rate of ultrasonic testing for continuous casting extra thick slab, reduce the production cost of heavy plates, and prevent quality defects such as "white spots", "hydrogen embrittlement", and "point segregation", and overcome the difficulties of traditional experimental methods for detecting hydrogen diffusion in extra thick slab, a numerical simulation method was used to study the process of reducing hydrogen concentration in steel to a safe range through stacking cooling, and good results were achieved. Due to the thickness of the continuous casting slab reaching 400 mm, it takes a long time for hydrogen to diffuse from its core to the surface. Ordinary stacking slow cooling cannot meet the hydrogen removal effect of the slab. Therefore, using slow cooling pits and slow cooling pit heating methods for stacking slow cooling can further improve the insulation effect of the slab and make the hydrogen diffusion of the slab more sufficient. Therefore, a mathematical model for hydrogen diffusion in slab was established based on three stacking methods. The effects of ordinary stacking, slow cooling pit stacking, and slow cooling pit heating on hydrogen diffusion in slab were compared, and the hydrogen content and hydrogen removal rate at each position of the slab were obtained. Under the three stacking modes of ordinary stacking, slow cooling pit stacking, and slow cooling pit heating, the hydrogen removal rates of the bottom slab were 58.93%, 67.63%, and 71.98%, respectively. The slow cooling pit stacking method and slow cooling pit heating method are not only more conducive to the hydrogen diffusion in extra thick slab but also can make the hydrogen diffusion on the upper and lower surfaces of the extra thick slab more uniform.

     

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