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粗轧板坯翘扣头控制模型研究与应用

Research and application of the control model of slab front-end warping and bending in roughing rolling

  • 摘要: 热轧粗轧板坯翘扣头是一种常见的非对称板形缺陷。传统的粗轧板坯翘扣头控制方法为板坯头部整段控制,容易导致板坯头部翘曲过高而撞击产线设备,影响轧制节奏的问题,通过有限元仿真,提出了一种粗轧板坯翘扣头分段控制方法,即分雪橇系数作用阶段和上、下辊速反转阶段控制,并验证了其有效性。借助机器视觉技术获得道次间板坯头部上翘或下扣程度,采用所提出的分段控制方法结合翘扣头测控系统,计算出相应的翘扣头调整量,在下一道次轧制前自动下发,实现了板坯翘扣头自动控制。应用结果表明:分段控制方法使板坯头部翘曲高度较整段控制减少了77.04%,显著改善了板坯翘扣头缺陷,提高了产品质量的稳定性。

     

    Abstract: Front-end warping and bending of slab during hot roughing rolling is a common asymmetric shape defect. Traditional control methods typically adopt an integral control strategy for the slab head, which may result in excessive warping, leading to slab collisions with production line equipment and disruptions in rolling rhythm. To address this issue, a segmented control method for slab front-end warping and bending was developed and validated through finite element simulations. The proposed method consists of two stages,i.e. the sled coefficient action stage and the upper/lower roll speed reversal stage. Using machine vision technology, the amount of warping or bending between passes is detected, and the corresponding adjustment value is calculated through the segmented control strategy in combination with the front-end warping and bending monitoring and control system. The adjustment command is then automatically applied before the next rolling pass, thereby realizing automatic control of slab front-end warping and bending. Application results demonstrate that the segmented control method reduces the slab head warping height by 77.04% compared with integral control, significantly mitigating front-end warping and bending defects and enhancing the stability of product quality.

     

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