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混合重采样和代价敏感融合的热轧带钢凸度诊断模型

A defect diagnosis model for hot-rolled strip crown based on the fusion of hybrid resampling and cost-sensitive

  • 摘要: 凸度是热轧带钢一项非常重要的质量指标,实现精准的热轧带钢凸度诊断对提升热轧带钢生产控制水平至关重要。由于热轧带钢生产过程具有非线性、遗传性和强耦合性的特征,因此热轧带钢凸度诊断是一个具有复杂决策边界的非平衡问题。现有的带钢凸度预测模型更倾向于从多数合格凸度带钢中获取信息而忽略了更有价值的缺陷凸度带钢数据。为解决该问题,本文提出了一种基于混合重采样和代价敏感融合的带钢凸度诊断模型,通过人工蜂鸟算法获取最优代价敏感系数,将该模型与其他机器学习模型进行对比,该模型AUC为0.889、缺陷召回率为0.870、测试时间仅为0.005 9 s,均优于其他模型。将模型用于在线诊断,缺陷凸度带钢检出率由82%提升至88%,带钢凸度达标率由59%提升至71%。

     

    Abstract: The strip crown plays a crucial role in determining the quality of products in strip hot rolling. Hence, achieving precisely hot-rolled strip crown diagnosis is important to improve the control capability of hot rolling. Since the hot rolling process features nonlinearity, heredity, and strong coupling, the diagnosis of strip crown is an imbalanced problem with complex decision boundaries. Existing crown prediction models tend to learn more information from the majority class, but ignore the data of the strip with unqualified crown. To overcome this limitation, a hot-rolled strip crown diagnosis model based on the fusion of hybrid resampling and cost-sensitive is proposed, and the cost-sensitive factor is obtained by artificial hummingbird algorithm. Some advanced machine learning models are selected as comparison models. The experimental results demonstrate that the proposed model outperforms all comparison models with the AUC of 0.889 and defect recall of 0.870. Moreover, the testing time of the proposed model is only 0.0059 s. After the madel was applied to online diagnosis,the detection rate of defect crown strips increased from 82% to 88%,and the crown compliance rate of strips improved from 59% to 71%.

     

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