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表检数据驱动的钢板轮廓测量技术研究

Research on plate contour measurement technology driven by surface inspection data

  • 摘要: 在钢板生产过程中,精确的轮廓测量不仅是优化轧制工艺、调整设备参数的关键基石,更是确保产品质量精准对接客户需求的决定性因素。鉴于当前先进的钢板表面缺陷检测系统已能高效得到详尽的图像数据,本文尝试探索了将表面缺陷检测和钢板轮廓测量融合的新路径,力求以更低的成本实现钢板轮廓测量的高精度目标。通过充分利用钢板表面缺陷检测系统输出的高分辨率表面图像,实施一系列数据处理步骤,包括图像畸变校正、姿态角与切向角的精确调整,以及基于双目视觉技术的厚度与抖动补偿算法,以精准还原钢板的实际尺寸信息。该过程中还引入了上、下表面双位置检测校准机制,有效剔除了因钢板运动过程中横向偏移所产生的测量误差,确保了钢板轮廓数据的真实性与准确性。所生成的轮廓数据,不仅可用于传统的长度、宽度测量,更进一步涵盖了板坯矩形度评估与镰刀弯检测等高级分析维度,为钢板生产提供了全方位、高精度的数据监控与反馈。

     

    Abstract: In the plate production process, accurate contour measurement is not only the key cornerstone for optimizing the rolling process and adjusting equipment parameters, but also a decisive factor in ensuring product quality accurately meets customer needs. Considering that the current advanced plate surface defect detection system can efficiently produce detailed image data, this paper attempt to explore a new path to integrate surface defect detection and plate contour measurement, striving to achieve the high-precision goal of contour measurement at a lower cost. By fully utilizing the high-resolution plate images output by the surface defect detection system, a series of data processing steps are implemented, including image distortion correction, precise adjustment of attitude and tangential angles, and thickness and jitter compensation algorithms based on binocular vision technology, in order to accurately restore the actual size information of the plate. During the process, a dual-position detection and calibration mechanism for the upper and lower surfaces of plate is also introduced, effectively eliminating measurement errors caused by lateral displacement during plate movement, ensuring the authenticity and accuracy of contour data. The generated contour data can not only be used for traditional length and width measurements, but also further cover advanced analytical dimensions such as rectangle evaluation and sickle bending detection, providing comprehensive and high-precision data monitoring and feedback for plate production.

     

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