酸轧机组精轧机考虑压力损失的轧制力补偿模型
Rolling force compensation model considering pressure loss for finishing mill of pickling-tandem cold mill unit
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摘要: 某酸轧机组精轧F4机架压力传感器安装在液压阀台处,阀台距离压下油缸有较长管路而存在压力损失,导致出现压力测量偏差,从而影响轧制力的计算精度,而轧制力的计算精度直接影响到板形与板厚的控制精度。针对该问题,本文建立了管路压力损失模型,并通过仿真与实验验证了压力损失模型的准确性;随后,建立了考虑压力损失的轧制力补偿模型,分析计算了阀台处压力与液压缸压力的偏差,通过轧制力补偿模型弥补了轧制力偏差。相比未补偿之前,补偿以后的轧制力计算值平均误差由补偿前的3%降低至0.8%,提高了该酸轧机组轧制力计算精度。Abstract: The pressure sensor in F4 stand of finishing mill of a pickling tandem cold mill unit is installed at the hydraulic valve station. There is a long pipeline between the valve station and the pressing oil cylinder, and there is pressure loss in the hydraulic pipeline, which leads to pressure measurement deviation and affects the accuracy of finishing rolling force calculation. The accuracy of rolling force calculation directly affects the accuracy of strip shape and thickness control. In response to the above issues, a pipeline pressure loss model is established to calculate the pipeline pressure loss, and the correctness of the pressure loss model is verified through simulation and experiments. Then, a rolling force compensation model considering pressure loss is established to analyze the deviation between thepressure at the valve station and the pressure in the hydraulic cylinder. The deviation rolling force is compensated by the rolling force compensation model, and the accuracy of the compensated rolling force calculation is improved compared to before compensation. The average deviation of rolling force calculation has decreased from 3% before compensation to 0.8%, the caculation accuracy of finishing rolling force is improved.
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