森吉米尔二十辊轧机轧制硅钢薄带的板形控制
Shape control of silicon steel thin-gauge strip rolling by Sendzimir 20-high mill
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摘要: 将轧件的变形抗力计算与轧机辊系弹性变形的有限元计算相结合,建立了森吉米尔二十辊轧机轧制硅钢薄带板形控制模型。通过预设轧件板形计算的轧件变形抗力以及在该轧机轧制力作用下轧机辊系之间的弹性变形迭代计算,确定了支撑辊辊缝形状(ASU)调整和一中间锥辊锥度变化对轧件板形的影响规律。研究结果表明:支撑辊中部ASU调整主要对轧件宽度中心0.6 m的区域产生影响,对边部0~0.2 m区域几乎无影响;支撑辊两端ASU调整对轧件边部有影响,对轧件中间部分同样也会产生影响;增大中间辊锥度对改善距轧件边部0~0.15 m的板凸度有显著效果。通过优化计算辊系ASU调整和中间辊轴向横移量,使森吉米尔二十辊轧机轧制的薄带硅钢横向同板差平均下降超过25%,其生产的0.25 mm厚度薄带硅钢板形控制达到8 IU以下,有效提高了二十辊轧机其轧制硅钢薄带的板形控制能力。Abstract: Combining the calculation of resistance to deformation of rolled piece with the based finite element calculation of elastic deformation of roll system, the model of shape control in rollingsilicon steel thin-gauge strip with Sendzimir 20-high mill was established.By calculating the deformation resistance of the rolled piece based on the preset shape and iteratively calculating the elastic deformation between the roll system under the rolling force of the rolling mill, the influence laws of the support roll gap shape adjustment (ASU) and the taper change of the No.1 intermediate cone roll on the shape of the rolled piece were determined.The adjustment of ASU in the middle of the support roll mainly affects the area of 0.6 m at the center of the width of the rolled piece, and has almost no effect on the area of 0-0.2 m at the edge. The adjustment of ASU at both ends of the support roll has an impact on the edges of the rolled piece, and also on the middle part of the rolled piece. Increasing the taper of the intermediate roll has a significant effect on improving the strip crown at a distance of 0-0.15 m from the edge of the rolled piece. By optimizing the calculation of the ASU of the roll system and the axial shifting amount of the intermediate roll, the average difference of transverse of the same silicon steel thin-gauge strip rolled by Sendzmir 20-high is reduced by more than 25%,and the shape control of the 0.25 mm thickness strip reaches below 8 IU, effectively improving the shape control capability of the Sendzimir 20-high mill for silicon steel thin-gauge strip.
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