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基于跨层注意力模糊的无监督彩涂板缺陷检测

Unsupervised color-coated sheet defect detection based on cross-layer attentional fuzzy

  • 摘要: 针对彩涂板表面缺陷检测中复杂花纹干扰与实时性需求的双重挑战,本文提出一种基于跨层注意力模糊的无监督彩涂板缺陷检测方法。通过构建动态模糊调节机制,结合图像局部梯度信息自适应优化模糊参数,在抑制背景噪声的同时保留缺陷边缘特征;设计了跨层注意力特征增强网络,融合多尺度特征并自适应加权,显著提升了对微小缺陷和一般缺陷的敏感度;引入对抗性训练框架,实现无监督特征分布对齐,降低了对标注数据的依赖。实验结果表明:该方法在彩涂板表面缺陷检测中准确率达98.21%,误报率降至1.2%,4 K图像处理时延为32 ms,微缺陷(小于0.2 mm)召回率达96.12%,一般缺陷(0.2 mm及以上)召回率达98.32%,复杂纹理场景下鲁棒性达95.67%;在拉丝、斑点、磨砂缺陷检测任务中,综合性能显著优于对比模型,其中拉丝、斑点、磨砂缺陷检测准确率分别达96.55%、95.89%、97.21%。该方法通过动态模糊与跨层注意力机制的协同作用,解决了传统算法在纹理-缺陷解耦与实时性平衡上的瓶颈,为工业场景下高精度实时检测提供了可行方案。

     

    Abstract: Aiming to address the dual-challenges of complex pattern interference and real-time demand in color-coated sheet surface defect detection, this study proposes an unsupervised color-coated sheet defect detection method based on cross-layer attention fuzzy. By constructing a dynamic fuzzy adjustment mechanism, the fuzzy parameters are adaptively optimized by combining the local gradient information of the image, and the edge features of the defects are retained while the background noise is suppressed. A cross-layer attentional feature enhancement network is designed, which fuses multi-scale features and adaptively weights them, and significantly improves the sensitivity to tiny defects and general defects. And an adversarial training framework is introduced, which realizes the alignment of unsupervised feature distributions, and reduces the dependence on the labeled data. The experimental results show that the method achieves 98.21% accuracy in color-coated sheet surface defect detection, the false alarm rate is reduced to 1.2%, the 4 K image processing latency is 32 ms, the recall rate of micro-defects (less than 0.2 mm) reaches 96.12%, and the recall rate of general defects (0.2 mm and above) reaches 98.32%, and the robustness reaches 95.67% under the complex texture scenario.In the drawing, spotting, abrasive defect detection tasks, the comprehensive performance is significantly better than the comparison models, in which the accuracy of drawing defect detection reaches 96.55%, speckle defect reaches 95.89%, and abrasive defect reaches 97.21%. The method solves the bottleneck of traditional algorithms in texture-defect decoupling and real-time balance through the synergistic effect of dynamic fuzzy and cross-layer attention mechanisms, and provides a feasible solution for high-precision real-time detection in industrial scenarios.

     

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