基于LOF-KF-WOA优化模糊PID的带钢酸洗温度控制系统
Temperature control system for strip pickling based on fuzzy PID optimized by LOF-KF-WOA
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摘要: 针对带钢酸洗温度控制过程中,模糊PID易受噪音干扰、模糊规则匹配性差及系统适应性降低等问题的影响,本文提出了一种基于局域离群因子(Local Outlier Factor,LOF)、卡尔曼滤波(Kalman Filter,KF)与鲸鱼优化算法(Whale Optimization Algorithm,WOA)优化模糊PID的控制策略。首先,应用LOF与平均值法检测并修正传感器的异常温度值,减小异常值对系统的影响;然后,通过KF对多组传感器数据融合,降低噪音和扰动的影响;最后,采用WOA优化模糊PID,减少对人工经验的依赖并提升温度控制的精准度。通过系统仿真软件验证,本方案与常规PID控制、模糊PID控制相比,调节时间缩短了30.2%和17.3%,超调量减少了2.56%和1.88%,同时在准确性、鲁棒性和扰动过滤方面均显著提升,优化了带钢酸洗过程中的温度控制的整体效果。本研究不仅对保证酸洗过程可持续性、提升生产效率及降低成本具有重要意义,还为其他领域PID控制系统的改进提供了有价值的参考。Abstract: In strip pickling lines, conventional fuzzy PID temperature control suffer from sensor noise, mismatched fuzzy rules, and limited adaptability. To overcome these drawbacks, a hybrid strategy for optimizing fuzzy PID that integrates local outlier factor (LOF), Kalman filter (KF) and whale optimization algorithm (WOA) is proposed. Firstly, LOF combined with a moving-average filter detects and corrects abnormal sensor readings, reducing their influence on the control loop. Secondly, KF fuses the cleaned data to suppress noise and disturbances. Finally, WOA optimises the fuzzy PID parameters on-line, minimizing manual tuning effort and improving accuracy. Simulation results show that, compared with conventional PID and standard fuzzy PID, the proposed scheme shortens settling time by 30.2 % and 17.3 %, and cuts overshoot by 2.56 % and 1.88 %, while markedly enhancing accuracy, robustness and disturbance rejection. The overall effect of temperature control during the pickling process of strip is optimized. These improvements contribute to more sustainable pickling operations, higher productivity and lower costs, and provide a transferable reference for PID enhancement in other industrial processes.
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