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分类性差异对抗自适应的无监督轴承故障诊断

Unsupervised bearing fault diagnosis with categorical differences adversarial adaptation

  • 摘要: 针对工业轴承故障诊断中跨域数据分布差异显著、标注数据稀缺及传统域自适应方法忽视子域边界信息的问题,提出了一种基于分类性差异对抗自适应网络的无监督轴承故障诊断方法。该方法创新性地融合了子域边界精细化对齐机制,通过结合一维卷积神经网络与门控循环单元的混合架构协同建模局部时频特征与长程时序依赖性,显著提升了跨域特征一致性;设计了对抗自适应特征生成器-判别器网络,引入了动态博弈机制优化训练过程,并利用L2范数约束强制潜在空间几何一致性,有效抑制了噪声干扰并实现了域不变特征的高效生成;构建了多模态故障分类框架,采用注意力加权的非线性融合策略动态整合振动信号时频特性变化,提升了复杂故障模式的分类精度。在CWRU轴承数据集上的实验验证表明:模型在包含不同转速(1 797、1 772、1 750 r/min)和故障程度(0.177 8、0.355 6、0.533 4 mm)的C1~C6、C7~C12、C13~C18实验组中均表现优异,故障平均识别准确率分别达到91.52%、94.65%和91.40%,显著优于REB-ADDA、MsDCNs、SDA和ISAMCN等对比模型;在超参数配置学习率0.001、批量大小64时,C1~C6组故障平均识别准确率高达98.7%,较最优基线模型提升6.2%,最高精准率98.5%、召回率98.2%、F1-score98.3%等指标均表现突出;t-SNE可视化结果清晰显示不同故障类簇边界分明,内圈与滚动体故障特征分离显著,有效证明模型的特征判别能力与可解释性,为工业轴承智能运维提供了高精度、强鲁棒性的解决方案。

     

    Abstract: Aiming at the problems of significant differences in cross-domain data distribution, scarcity of labeled data, and neglect of subdomain boundary information by traditional domain adaptive methods in industrial bearing fault diagnosis, this study proposes an unsupervised bearing fault diagnosis method based on categorical disparity-adversarial adaptive networks. The method innovatively integrates the subdomain boundary refinement alignment mechanism, and significantly improves the cross-domain feature consistency by combining the hybrid architecture of one-dimensional convolutional neural network and gated recurrent unit to collaboratively model the local time-frequency features and long-range temporal dependence. The adversarial adaptive feature generator-discriminator network is designed, and the dynamic game mechanism is introduced to optimize the training process, and the L2 paradigm constraints are utilized to force the potential spatial geometric consistency, effectively suppressing noise interference and realizing efficient generation of domain-invariant features. A multimodal fault classification framework is constructed and an attention-weighted nonlinear fusion strategy is adopted to dynamically integrate the changes in the time-frequency characteristics of vibration signals, which improves the classification accuracy of complex fault modes. The experimental validation on the CWRU bearing dataset shows that the model in this paper performs well in the experimental groups of C1-C6, C7-C12 and C13-C18 containing different rotational speeds (1 797、1 772、1 750 r/min) and fault degrees (0.177 8、0.355 6、0.533 4 mm), with the average recognition accuracies reaching 91.52%, 94.65% and 91.40%, which is significantly better than the comparison models of REB-ADDA, MsDCNs, SDA, and ISAMCN. In the hyper-parameter configuration with a learning rate of 0.001 and a batch size of 64, the average recognition accuracy of the C1-C6 group is as high as 98.7%, which is an improvement of 6.2% over the optimal baseline model, and the highest precision rate of 98.5%, recall rate of 98.2%, F1-score of 98.3% and other indicators are outstanding. The t-SNE visualization results clearly show that the boundaries of different fault clusters are distinct, and the separation of the inner ring and rolling body fault features is significant, which effectively proves that the model's feature discriminative ability and interpretability, and provides a solution with high precision and robustness for the intelligent operation and maintenance of industrial bearings.

     

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