带式输送机智能化断带保护技术的研究与应用
Research and application of intelligent belt breakage protection technology for belt conveyors
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摘要: 由于工业用输送带需要长期高负荷运转等因素,散料上运带式输送机断带事故时有发生。断带监测保护系统主要适用于监控到断带事故发生时,对下滑断带的捕捉以防止其造成重大经济损失、人身伤亡事故。通过对既有的有代表性的断带监测保护技术的优缺点进行解析,分析了断带监测保护技术所需要聚焦的关键需求与痛点问题,设计了新型解决方案,应用新型断带保护系统能够提高带式输送机区域安全系数与运行稳定性和效率。带式输送机系统投用新型保护系统,经数字化改造后能够较便捷地对接厂内生产管理系统为其提供数据支持,可按照带式输送机智能一体化平台思路对带式输送机系统进行升级换代改造,以提高整体生产效率。Abstract: Due to factors such as the long-term operation of industrial conveyor belts, accidents of belt breakage in bulk material upward conveyor belts often occur. The belt breakage monitoring and protection system is mainly suitable for monitoring the catching of sliding broken belts when a broken belt accident occurs to prevent it from causing significant economic losses and personal injury accidents. This article analyzes the advantages and disadvantages of existing representative broken belt monitoring and protection technologies, analyzes the key requirements and pain points that need to be focused on in broken belt monitoring and protection technology, and has designed a new solution. The application of the new belt breakage protection system can improve the safety factor, operational stability and efficiency of the belt conveyor area. After the application of the new protection system and digital transformation, the belt conveyor system can easily connect with the production management system in the factory to provide data support. The belt conveyor system can be upgraded and transformed according to the intelligent integration platform of the belt conveyor to improve overall production efficiency.
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