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镀锌辊涂自动控制关键技术研究及应用

Research and application of key technology of automatic control for hot-dip galvanizing roll coating

  • 摘要: 为了解决连续热镀锌辊涂处理过程人工干预过多而产生大量降级品的问题,以某热镀锌机组镀后化学辊涂机为研究对象,首先针对工业生产过程中镀后辊涂处理复杂多变的特征,形成了基于现有辊涂机能力的自动控制提升方案;其次构建了基于工业生产多因素耦合的控制模型,开发了压力及位置双重柔性控制模块,满足了辊涂处理过程高精度调整的要求;最后建立了自动控制系统核心数据库,优化了系统联动程序及传动控制参数,同时将该技术应用到某热镀锌辊涂处理机,辊涂机自动化率每月均达到90%以上,减少了人为操作且降低了废品率,保证了通卷带钢膜重的精准可调及均匀性,满足了下游客户对热镀锌产品表面辊涂质量的要求,提升了辊涂机自动控制水平,创造了可观的经济效益和社会效益。

     

    Abstract: In order to solve the problem of excessive manual intervention in the process of continuous hot-dip galvanizing roll coating, the chemical roll coating machine of hot-dip galvanizing unit was taken as the research object. Firstly, aiming at the complex characteristics of the roll coating treatment in the industrial production process, the automatic control and enhancement scheme based on the existing equipment capacity of the roll coating machine was formed. Secondly, the control model based on multi-factor coupling of industrial production was constructed, and the dual flexible control module of pressure and position was developed to meet the requirements of high-precision adjustment of roll coating process. Finally, the core database of the automatic control system was established, the system link program and transmission control parameters were optimized. At the same time, this technology was applied to a hot-dip galvanizing roll coating machine, achieved an automation rate of over 90% per month and reduced manual operation and lowered the scrap rate. This technology ensured precise adjustability and uniformity of coating weight of the strip. It met the requirements of downstream customers for the surface roll coating quality of hot-dip galvanized products, improved the automatic control level of the roll coating machine, and created considerable economic and social benefits.

     

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