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冷轧光整机组自动控制关键技术的研究及应用

Research and application of key automatic control technology in cold rolling finishing unit

  • 摘要: 针对现有冷轧光整机组人工干预过多造成大量降级品的问题,首先解析了现有光整机组的控制系统及核心数据库,形成了光整机组自动控制提升技术方案;其次,确定了恒伸长率及恒轧制力模式交替控制策略,完善了逻辑控制及执行控制模块自动功能,完成了控制系统核心数据库的拓展及精细化管控;最后,优化了恒伸长率及恒轧制力过程调整程序,制定了光整机组板形前馈预设参数及反馈闭环控制调节机制,完成了光整机组板形自动控制功能。将此研究应用于现场工业化生产,实现了光整机组基于在线数据的自动控制,机组自动化率提高到90%以上,减少人为操作且降低废品率。

     

    Abstract: Aiming at the problem of excessive manual intervention of the existing cold rolling finishing unit, the control system and core database of the existing finishing unit were analyzed, and the technical scheme of automatic control and upgrading of finishing unit was formed. Secondly, the alternating control strategy of constant elongation and constant rolling force mode was determined, the automatic function of logic control and execution control module were improved, and the core database of the control system was expanded and refined. Finally, the process adjustment program of constant elongation and constant rolling force was optimized. The feed-forward preset parameters and the flatness feedback closed-loop control and adjustment mechanism of the finishing unit were established, and the automatic control function of the plate shape of the finishing unit was completed. This research is applied to the industrial production, and the automatic control function of the finishing unit based on the online data is realized. The automation rate of the unit increases to more than 90%, the manual operation and the scrap rate are reduced.

     

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