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机理和数据融合的热轧带钢终轧温度预测模型

Prediction model of finishing rolling temperature of hot rolled strip based on mechanism-data fusion

  • 摘要: 在热轧带钢生产过程中,终轧温度的控制精度直接影响带钢的组织性能,是保证带钢尺寸精度和板形良好的关键因素。由于轧制过程具有复杂性、多变量、强耦合特性,传统的机理模型在预测精度上存在明显不足,难以满足高精度、高性能产品控制精度的要求。本文结合国内某2 250 mm热连轧精轧机组,利用梯度提升决策树(Gradient Boosting Decision Tree, GBDT)算法,结合机理模型,开发了融合机理和数据的热轧带钢终轧温度预测模型。该模型既具有机理模型的物理可解释性,又能够充分发挥GBDT算法在数据挖掘的优势,实现历史数据和实时反馈的不断学习和调整,从而保持模型预测性能的稳定性和可靠性;同时,该模型具有自训练与闭环控制功能,可实现自动闭环控制。将该模型在线应用后,带钢头部终轧温度长遗传预报偏差由14.55℃降至9.85℃,表明该模型计算精度高,能够满足换钢种规格、换工况下的终轧温度精度控制要求,从而能够提高带钢轧制稳定性和头部终轧温度控制精度,提升产品竞争力。

     

    Abstract: In the production process of hot-rolled strip, the control accuracy of finishing rolling temperature directly affects the microstructure and mechanical properties of the strip, which is a key factor in ensuring dimensional accuracy and good flatness of the strip. Due to the complexity, multivariability and strong coupling characteristics of rolling process, traditional mechanism models have obvious deficiencies in prediction accuracy, which is difficult to meet the requirements for high-precision and high-performance products control.To this end, this article combines a domestic 2 250 mm hot strip mill with the GBDT algorithm and mechanism model to develop a predictive model for the finishing rolling temperature of hot-rolled strips that integrates both mechanistic models and data.This model has both the physical interpretability of a mechanism model and the ability to fully develop GBDT algorithm's advantages in data mining, enabling continuous learning and adjustment of historical data and real-time feedback, thus maintaining the stability and reliability of the model's predictive performance; At the same time, it has self-training and closed loop control functions to achieve automatic closed loop control.After applying the model online, the deviation of long-term genetic prediction for finishing rolling temperature has decreased from 14.55 ℃ to 9.85 ℃. The results show that the model has high calculation accuracy and can meet the requirements for finishing rolling temperature control under different steel grades and working conditions, thereby improving the stability of strip rolling and the precision of head finishing rolling temperature control, enhancing product competitiveness.

     

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