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机理与数据融合驱动的厚板凸度预测与辊形优化

Mechanism-data fusion-driven model for heavy plate crown prediction and roll contour optimization

  • 摘要: 钢板凸度是厚板产品重要的质量指标之一,其控制水平代表着企业生产能力及市场竞争力。随着人工智能技术的蓬勃发展,智能控制成为目前钢铁行业发展的核心思路。但目前如何将大数据等人工智能技术应用在提升产品质量,尤其是针对厚板轧制过程的板凸度控制水平提升,尚且缺乏相关研究。本文聚焦于厚板轧机钢板凸度控制技术,将机理模型与数据模型结合,构建了厚板凸度智能预测模型,板凸度±80μm内命中率达到83.04%;同时,基于该模型理论框架和大数据分析技术,优化了精轧机工作辊的辊形曲线,提高了厚板轧机产品凸度控制能力,延长了厚板轧机工作辊轧制周期,提升了轧机产能和成材率。

     

    Abstract: Crown is one of the critical quality indicators for medium and heavy plate products, and its control level is a testament to an enterprise's production capacity and market competitiveness. With the vigorous development of artificial intelligence(AI) technology, intelligent control has become the core strategy driving the development of the iron and steel industry. However, there is still a lack of relevant research on how to apply AI technologies such as big data to improve product quality, especially in enhancing the plate crown control level during the medium and heavy plate rolling process. This study focuses on the plate crown control technology of medium and heavy plate mills. By combining mechanism models with data-driven models, an intelligent prediction model for heavy plate crown is established, achieving a hit rate of 83.04% for plate crown within the range of ±80 μm. Meanwhile, based on the theoretical framework of this model and big data analysis technology, the roll contour curve of the finishing mill work rolls is optimized. This optimization not only improves the crown control capability of medium and heavy plate mill products, but also extends the rolling cycle of work rolls, and increases both the mill productivity and product yield.

     

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