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机理与数据融合的LightGBM钢材伸长率预测模型

Steel materials elongation prediction model with mechanism-data fusion based on LightGBM

  • 摘要: 钢材伸长率作为表征材料塑性的核心指标,直接影响钢材的成形加工性能与服役安全性。针对现有伸长率预测模型存在的跨钢种泛化性不足、缺乏机理支撑、依赖破坏性实验等问题,本文提出了一种机理与数据融合的贝叶斯优化-LightGBM预测模型。基于工业生产数据,构建了“常规工艺/成分特征+机理特征”的多维输入体系,其中机理特征包括碳当量(Ceq)、焊接裂纹敏感性系数(Pcm)及下游道次压下率;采用贝叶斯优化算法,对LightGBM的关键超参数进行高效搜索;最后通过消融实验、多模型对比实验验证模型性能。实验结果表明,本文模型的决定系数(R2)达0.898 4,误差在±3%以内的命中率达96.6%,能够为钢材生产质量控制提供可靠的技术支撑。

     

    Abstract: Steel materials elongation, as a core indicator for characterizing material plasticity, directly affects the formability and service safety of steel products. To address the problems of insufficient generalization across steel grades, lack of mechanism support, and dependence on destructive experiments in existing elongation prediction models, a mechanism-data fusion based on Bayesian optimization-LightGBM prediction model is proposed. Based on industrial production data, a multidimensional input system of "conventional process/composition characteristics+mechanism characteristics" is constructed, where the mechanism characteristics include carbon equivalent(Ceq), welding crack sensitivity coefficient(Pcm), and downstream pass reduction rate; a Bayesian optimization algorithm is adopted to efficiently search for the key hyperparameters of LightGBM; finally, the performance of the model is verified through ablation experiments and comparative experiments with multiple models. The experimental results show that the coefficient of determination(R2) of the proposed model reaches 0.898 4,the hit rate with an error within ±3% is 96.6%, which provides reliable technical support for quality control in steel materials production processes.

     

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