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车厢用冷轧高强钢边裂原因分析及工艺优化

Analysis of edge cracking causes and process optimization of cold-rolled high-strength steel strip for carriage

  • 摘要: 针对车厢用高强钢冷轧过程中产生边裂,造成设备损耗严重以及成材率降低,影响轧制稳定性的问题,本文利用扫描电镜、显微硬度仪、热膨胀相变仪等,分析了冷轧边裂的原因。结果表明,冷轧带钢边部组织为过冷组织M-A岛+铁素体,由于M-A岛与其周围铁素体基体的冷变形能力不匹配,在变形过程中其界面处易产生相间开裂,在大张力轧制下发展成边裂缺陷。为此,提出了将终轧温度控制在900℃以上;层冷过程开启边部遮蔽功能;卷取温度提升至750℃,并采用U形卷取工艺,带钢头尾不投入层冷以最大限度提高带钢头尾的卷取温度;热卷下线后规定入缓冷坑温度不低于600℃的措施,使带钢边部组织形成铁素体+珠光体;同时,将冷轧总压下率优化控制在45%~50%,并对张力及弯辊力设定进行优化,将边裂缺陷发生降低至1%以下。

     

    Abstract: Aiming at the problems of severe equipment loss, reduced yield rate and impaired rolling stability caused by edge cracking during the cold rolling process of high-strength steel for carriage application, the causes of edge cracking were analyzed by means of scanning electron microscope(SEM), microhardness tester, thermal dilatation phase transformation tester and other instruments. The results show that the microstructure at the edge of the cold-rolled strip consists of super-cooled M-A constituents and ferrite. Due to the mismatch in cold plastic deformation capacity between M-A constituents and the surrounding ferrite matrix, interphase cracking is prone to occur at their interface, which develops into edge cracking defects under high-tension rolling. To address this issue, a series of process improvement measures were proposed: controlling the finishing rolling temperature above 900 ℃; activating the edge shielding function during the laminar cooling process; raising the coiling temperature to 750 ℃ and adopting the U-type coiling process, with laminar cooling water not applied to the head and tail of the strip to maximize the coiling temperature of these parts; stipulating that the temperature of hot coils entering the slow cooling pit should be not less than 600 ℃ after discharge. These measures can promote the formation of ferrite + pearlite microstructure at the strip edge. In addition, the cold rolling total reduction was optimally controlled at 45%-50%, and the setting values of tension and bending roll force were adjusted. Through the above comprehensive measures, the occurrence of edge cracking defects was reduced to less than 1%.

     

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