投审稿入口

米巴赫激光焊机焊缝高差分析与对策

Analysis and countermeasures of welding seam height difference of Miebach laser welding machine

  • 摘要: 针对某企业酸轧机组生产中米巴赫激光焊机焊缝高差频发的问题,将焊缝高差划分为搭接式和厚差式两种类型,并分析了其产生原因。结果表明:带钢对接间隙的大小及带钢长度的变化对焊缝搭接影响显著,带钢厚度与下支撑轮高度对焊缝厚差有较大影响。通过将剪刃侧面的平行度控制在0.05 mm以内,保证夹钳夹持力,离焦量由原-5 mm优化为-7 mm,以及加强带钢质量缺陷控制,保证双切剪、夹钳、支撑轮和预碾压轮关键设备的精度等措施,将日均焊缝高差报警次数从9次降至3次。

     

    Abstract: In response to the frequent occurrence of welding seam height differences in the Miebach laser welding machine during the operation of a company′s pickling and rolling mill unit, the welding seam height difference phenomenon was classified into two types, i.e.overlap type and thickness difference type, and the causes were analyzed. The results indicate that the size of the joint gap between the strips and the variation of the strip length have a significant impact on the welding seam overlap, and the thickness of the strip and the height of the lower support wheel have a major influence on the welding seam thickness difference. By controlling the parallelism of the shear blade side surfaces within 0.05 mm, ensuring the clamping force of the clamp, optimizing the defocusing amount from the original-5 mm to-7 mm, strengthening the control of strip quality defects, and ensuring the accuracy of key equipment such as the double cut shear, clamps, support wheels, and pre-rolling wheels, the daily numbers of welding seam height difference alarms has been reduced from 9 times to 3 times.

     

/

返回文章
返回