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60R2槽型轨轧后冷却平直度控制技术研究

Research on straightness control technologies for 60R2 grooved rail during cooling after rolling

  • 摘要: 针对60R2槽型轨“头重、脚轻、腰薄”(轨头金属量是轨底的1.8倍)极不对称的断面特征造成的冷却后弯曲度大、轨腰矫偏等问题,本文分析了其技术要求和生产控制难点,并对平直度控制技术,包括轧件倒置方式、预弯工艺、矫直辊设计、矫直压下量设计,进行了研究及生产试验。结果表明,通过采用大变形分段非均匀预弯、短力臂上水平矫直辊辊型设计等技术方案,随机测量的134支钢轨端部水平方向平直度均值为0.11 mm,标准差为0.08 mm,最大值为0.36 mm;垂直方向平直度均值为0.16 mm,标准差为0.09 mm,最大值0.45 mm,均满足相关标准中不大于0.8 mm的规定

     

    Abstract: Aiming at the problems such as large curvature and deflection of rail waist after cooling caused by the extremely asymmetric section characteristics of 60R2 grooved rail, such as heavy head, light foot and thin waist(the metal content of rail head is 1.8 times of the rail bottom), the technical requirements and production control difficulties are analyzed, and the straightness control technologies, including workpiece inversion, pre-bending process, straightening roller design and straightening reduction design, are studied and tested in production. The results show that the average horizontal flatness of 134 rail ends measured randomly is 0.11 mm, the standard deviation is 0.08 mm, and the maximum value is 0.36 mm by adopting technical schemes such as large deformation subsection non-uniform pre-bending and roller profile design of horizontal straightening roller on short arm. The average straightness in the vertical direction is 0.16 mm, the standard deviation is 0.09 mm, and the maximum value is 0.45 mm, all of which meet the standard requirement of not more than 0.8 mm.

     

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