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基于DNN-WOA模型的硅钢冷轧凸度预测和弯窜辊优化

Cold rolling crown prediction and roll bending-shifting optimization of silicon steel based on DNN-WOA model

  • 摘要: 冷轧无取向硅钢带钢凸度是窜辊量、弯辊力、轧制力等过程参数耦合作用的结果,传统的机理模型难以在生产中及时准确地对其板形凸度进行预测和优化。针对该问题,本文基于深度神经网络(DNN)与鲸鱼优化算法(WOA),提出一种针对硅钢冷轧过程带钢凸度预测和弯辊力、窜辊量优化模型。以冷轧来料宽度和凸度,各机架窜辊量、弯辊力等变量作为输入,对冷轧出口带钢C25进行预测。以数据驱动模型的预测结果为导向,采用WOA对弯辊力和窜辊量进行优化,并引入拉丁超立方采样(LHS)来加速优化。结果表明,该模型可实现硅钢带钢凸度C25的高精度预测,误差在0.5 μm以内的命中率达99.5%;通过对弯辊力和窜辊量的优化,实现了冷轧硅钢带钢凸度C25降低0.89 μm,同时边降区域斜率降低13.9%,解决了冷轧硅钢边降过大的难题。

     

    Abstract: The crown of cold-rolled non-oriented silicon steel strip is the result of the coupling effect of process parameters such as roll shifting, roll bending force and rolling force. It is difficult for traditional mechanistic models to predict and optimize the strip crown timely and accurately in production. To solve this problem, based on Deep Neural Network (DNN) and Whale Optimization Algorithm (WOA), this paper proposes a model for crown prediction and optimization of roll bending force and roll shifting in the cold rolling process of silicon steel. Taking variables such as the width and crown of incoming cold-rolled strip, roll shifting and roll bending force of each stand as inputs, the C25 value of the cold-rolled outlet strip is predicted. Guided by the prediction results of the data-driven model, WOA is used to optimize roll bending force and roll shifting, and Latin Hypercube Sampling (LHS) is introduced to accelerate the optimization. The results show that the model can achieve high-precision prediction of C25 crown of silicon steel strip, with a hit rate of 99.5% for errors within 0.5 μm. By optimizing roll bending force and roll shifting, the C25 crown of cold-rolled silicon steel strip is reduced by 0.89 μm, and the slope of the edge drop region is decreased by 13.9% at the same time, solving the problem of excessive edge drop in cold-rolled silicon steel.

     

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