投审稿入口

基于物理模型和数据驱动的数字孪生齿轮箱故障诊断方法研究

Research on fault diagnosis method of digital twin gearbox based on physical model and data-driven

  • 摘要: 齿轮箱传动系统通常处于高速运行状态,其关键部件会受到严重磨损和冲击损坏,由于齿轮箱系统的复杂性,仿真模型难以准确识别齿轮箱故障。本文提出一种基于物理模型和数据驱动的数字孪生齿轮箱故障诊断方法。通过构造2个玻尔兹曼机,从传感器数据与刚柔耦合动力学模型的仿真数据中提取特征,将这2种模态的信息映射到高维空间组成联合表示,再与多层前馈神经网络相结合,形成用于实时故障检测的多模态信息融合模型。在数字孪生驱动的故障诊断方法实际应用过程中,虚拟空间和物理空间之间存在信息差距。因此,本文还构建了多目标蝗虫优化算法的自适应校正模型,提高了虚拟空间的高保真精度。本文所提出的数字孪生方法降低了物理和虚拟之间的信息误差,提高了齿轮箱故障诊断的准确性。

     

    Abstract: Gearbox transmission systems typically operate at high speeds, rendering their key components susceptible to significant wear and impact damage. Given the inherent complexity of gearbox systems, simulation models often fail to accurately diagnose gearbox faults. To address this issue, this paper proposes a digital twin-based gearbox fault diagnosis method that combines physical modeling and data-driven approaches. First, by constructing two Boltzmann machines, features are extracted from the sensor data and the simulation data generated by the rigid-flexible coupled dynamic model. The information from these two data sources is mapped to a high-dimensional space to form a joint representation, which is then integrated with a multi-layer feed-forward neural network to create a multimodal information fusion model for real-time fault detection. However, during the practical application of digital twin-driven fault diagnosis methods, a discrepancy between the virtual space and the physical space often exists. Therefore, this paper develops an adaptive correction framework based on the multi-objective locust optimization algorithm to enhance the fidelity of the virtual space. Experimental results demonstrate that the proposed digital twin method reduces the information error between the physical space and the virtual space and significantly improves the accuracy of fault diagnosis of gearbox.

     

/

返回文章
返回