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回火工艺对1 300 MPa级高压无缝气瓶用钢组织性能的影响

Effect of tempering processes on microstructure and mechanical properties of 1 300 MPa grade seamless gas cylinder steel

  • 摘要: 传统Cr-Mo气瓶钢生产存在显著的强韧性倒置难题,且当前国内外研究表明其强度级别普遍小于1 200 MPa,无法满足未来对高压气瓶轻量化和安全性的要求。本文通过在传统Cr-Mo无缝气瓶钢中添加适量Ni元素,以及少量Nb、V元素,设计了化学成分(质量分数)为w(C)=0.25%、w(Si)=0.35%、w(Mn)=1.0%、w(Cr)=1.0%、w(Mo)=0.8%、w(Nb)=0.04%、w(V)=0.20%、w(Ni)=1.5%的高压无缝气瓶用钢,在完全奥氏体化温度区间进行8道次热轧后直接水淬至室温,设计了直接回火工艺与870 ℃淬火+回火工艺两种热处理工艺,研究了不同回火工艺下钢板的显微组织与力学性能。结果表明,直接回火工艺下钢板组织为扁平状组织,增加870 ℃淬火工艺后得到均匀细小的等轴晶粒,晶粒得到明显细化,由5.4 μm减小至2.6 μm,细化约51%;随着回火温度的升高,位错密度逐渐降低,直接回火工艺下钢板位错密度由6.511×1015 m-2降低至2.019×1015 m-2,位错回复速率更快。采用870 ℃淬火+回火工艺时,钢板综合力学性能明显优于直接回火工艺的钢板,-50 ℃横向冲击韧性得到明显改善,尤其在870 ℃保温1 h淬火+590 ℃保温2 h回火工艺下钢板性能最优,抗拉强度为1 361 MPa,屈服强度为1 310 MPa,伸长率为12%,室温横向冲击韧性为90.1 J/cm2,-50 ℃横向冲击韧性为86.3 J/cm2

     

    Abstract: The traditional Cr-Mo gas cylinder steel production exhibits a significant strength-toughness inversion challenge, and current research both domestically and internationally indicates that its strength level is generally below 1 200 MPa, failing to meet the future requirements for lightweight and safety of high-pressure gas cylinders. In this study, by adding an appropriate amount of Ni element and small amounts of Nb and V elements to the traditional Cr-Mo seamless gas cylinder steel, the chemical composition (mass fraction) was designed as follows: w(C)=0.25%, w(Si)=0.35%, w(Mn)=1.0%, w(Cr)=1.0%, w(Mo)=0.8%, w(Nb)=0.04%, w(V)=0.20%, w(Ni)=1.5% for high-pressure seamless gas cylinder steel. After 8-pass hot rolling in the complete austenitization temperature range, the steel was directly water-quenched to room temperature. Two heat treatment processes, namely direct tempering and 870 ℃ quenching + tempering, were designed to investigate the microstructure and mechanical properties of the steel plates under different tempering processes. The results show that under the direct tempering process, the microstructure of the steel plate consists of flattened grains. After the 870 ℃ quenching process, uniform and fine equiaxed grains are obtained, with significant grain refinement from 5.4 μm to 2.6 μm, a refinement of approximately 51%. As the tempering temperature increases, the dislocation density gradually decreases. Under the direct tempering process, the dislocation density of the steel plate decreases from 6.511×1015 m-2 to 2.019×1015 m-2, with a faster dislocation recovery rate. When the 870 ℃ quenching + tempering process is adopted, the comprehensive mechanical properties of the steel plate are significantly better than those under the direct tempering process, and the transverse impact toughness at -50 ℃ is markedly improved. Particularly, under the process of quenching at 870 ℃ for 1 h + tempering at 590 ℃ for 2 h, the steel plate exhibits the best performance, with a tensile strength of 1 361 MPa, yield strength of 1 310 MPa, elongation of 12%. The transverse impact toughness is 90.1 J/cm2at room temperature and 86.3 J/cm2 at -50 ℃ ylinders.

     

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