Nb含量对抗酸管线钢X70MS组织及抗氢脆行为的影响
Effect of Nb content on microstructure and hydrogen embrittlement resistance of acid-resistant pipeline steel X70MS
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摘要: 海底管线钢的服役条件复杂,除需要具有更大管径和壁厚、承受更高压力及优异的低温落锤韧性外,还要求具备抗酸性能。本文以抗酸管线钢X70MS为研究材料,基于低碳抗酸钢化学成分,通过添加 Nb的合金设计思路,采用TMCP工艺调控钢的显微组织,实现了抗酸管线钢X70MS高强度与优异低温韧性的匹配。在此基础上,研究了不同Nb含量对其显微组织的影响,并通过氢渗透实验、充氢慢应变速率拉伸实验作为表征手段,分析了Nb含量对管线钢氢脆敏感性的影响。结果表明,随着Nb含量的增加,实验钢组织得到细化,位错密度增加,并促进了(Nb,Ti)(C,N)的析出,因此强度升高。在A溶液条件下,Nb碳氮化物的氢捕集和引起裂纹萌生的能力低于氧化物和硫化物,不同Nb含量实验钢均具有良好的抗氢致开裂性能,试样表面没有氢致鼓泡出现。实验钢经浸泡处理后,氢致裂纹附近均伴随有含氧和硫的夹杂物产生。随着Nb含量的增加,实验钢的氢脆敏感性升高。当充氢时间为5 h和10 h时,实验钢的伸长率明显降低,但对强度影响较小,充氢时间为20 h时,因捕获氢和游离氢的含量显著增加,实验钢的伸长率和抗拉强度急剧下降。Abstract: Subsea pipeline steels operate under increasingly complex service conditions. In addition to requiring larger diameters, thicker walls, and higher pressure resistance, as well as excellent low-temperature drop-weight toughness, these steels must also possess resistance to sour environments. In this study, X70MS acid-resistant pipeline steel was selected as the research material. Based on the chemical composition of low-carbon acid-resistant steel, an alloy design strategy incorporating Nb addition was adopted. Thermomechanical controlled processing (TMCP) was employed to tailor the microstructure, aiming to achieve an optimal balance between high strength and excellent low-temperature toughness in X70MS. Subsequently, the influence of varying Nb content on the microstructure was investigated. Hydrogen permeation tests and hydrogen-charged slow strain rate tensile (SSRT) tests were conducted to characterize the effect of Nb content on hydrogen embrittlement susceptibility. The results indicate that increasing Nb content refines the microstructure, increases dislocation density, promotes the precipitation of (Nb,Ti)(C,N), and enhances strength. In Solution A, the hydrogen trapping capacity and crack initiation propensity of Nb carbonitrides were lower than those of oxides and sulfides. All experimental steels with varying Nb contents exhibited excellent resistance to hydrogen-induced cracking (HIC), with no hydrogen blistering observed on specimen surfaces. Following immersion testing, hydrogen-induced cracks were consistently found to be associated with inclusions containing oxygen and sulfur. Furthermore, the susceptibility to hydrogen embrittlement increased with rising Nb content. At hydrogen charging times of 5 h and 10 h, the elongation decreased significantly, while the strength was less affected. However, at a charging time of 20 h, both elongation and tensile strength declined sharply due to a significant increase in the content of trapped and free hydrogen.
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