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预处理工艺对GCr15轴承钢基体组织和碳化物的影响

Effects of pre-treatment on the matrix structure and carbides of GCr15 bearing steel

  • 摘要: GCr15轴承钢显微组织中渗碳体和基体的协同调控,是确保轴承长寿命、高质量稳定服役的关键技术,而预处理工艺是调控最终碳化物形态分布的关键。本文研究了GCr15轴承钢在等温球化退火(SA)和高温固溶+等温淬火+高温回火(HQT)两种预处理下基体组织与碳化物的协同演变规律。结果表明,SA工艺下试样获得了无畸变的等轴铁素体晶粒与均匀分布且球形度较高的碳化物;HQT工艺下试样组织为针状马氏体、细小贝氏体和杆棒状碳化物;两种工艺下碳化物的体积分数接近,但HQT工艺下碳化物的等效粒径仅约为SA工艺的1/4;同时,HQT工艺下试样大小角度晶界密度、几何必须位错密度以及显微硬度均显著高于SA工艺;此外,分析了HQT工艺下碳化物的析出特征以及不同形态碳化物中元素富集情况。研究结果为GCr15轴承钢热处理工艺的精准调控、高性能轴承产品的研发生产提供了理论依据。

     

    Abstract: The collaborative regulation of cementite and matrix in the microstructure of GCr15 bearing steel is a key technology to ensure the long-life, high-quality and stable service performance of bearings. The pre-treatment process is critical for controlling the morphology and distribution of the final carbides. In this paper, the synergistic evolution of the matrix microstructure and carbides in GCr15 steel under two pre-treatment processes,namely isothermal spheroidizing annealing (SA) and high temperature solid solution+isothermal quenching+high temperature tempering (HQT),were investigated. The results show that the SA-treated speciments exhibit distortion-free equiaxed ferrite grains and uniformly distributed carbides with high sphericity, while the microstructure of HQT-treated specimens consists of acicular martensite, fine bainite, and rod-like carbides.Although the carbide volume fraction is similar for both processes, the equivalent particle size of carbides in HQT is only about 1/4 of that in SA. Meamwhile, the densities of low-angle and high-angle grain boundaries, geometrically necessary dislocation density, and microhardness of HQT-treated specimens are much higher than those of the SA-treated specimens. Furthermore, the precipitation characteristics of carbides and elemental enrichment in carbides with different morphologies under HQT process are analyzed. This work provides a fundamental theoretical support for the precise control of heat treatment processes of GCr15 bearing steel and the development and manufacture of high-performance bearing products.

     

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